A Synergistic Combination of Thermal Models for Optimal Temperature Distribution of Discrete Sources Through Metal Foams in a Vertical Channel

2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Banjara Kotresha ◽  
N. Gnanasekaran
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Heat Source ◽  
Metal Foam ◽  
Vertical Channel ◽  
Metal Foams ◽  
Local Thermal Equilibrium ◽  
High Porosity ◽  
Heat Sources ◽  
Excess Temperature

This paper discusses about the numerical prediction of forced convection heat transfer through high-porosity metal foams with discrete heat sources in a vertical channel. The physical geometry consists of a discrete heat source assembly placed at the center of the channel along with high thermal conductivity porous metal foams in order to enhance the heat transfer. The novelty of the present work is the use of combination of local thermal equilibrium (LTE) model and local thermal nonequilibrium (LTNE) model for the metal foam region to investigate the temperature distribution of the heat sources and to obtain an optimal heat distribution so as to achieve isothermal condition. Aluminum and copper metal foams of 10 PPI having a thickness of 20 mm are considered for the numerical simulations. The metal foam region is considered as homogeneous porous media and numerically modeled using Darcy Extended Forchheimer model. The proposed methodology is validated using the experimental results available in literature. The results of the present numerical solution indicate that the excess temperature of the bottom heat source reduces by 100 °C with the use of aluminum metal foam. The overall temperature of the vertical channel reduces based on the combination of LTE and LTNE models compared to only LTNE model. The results of excess temperature for both the empty and the metal foam filled vertical channels are presented in this work.

Jet Impingement Heat Transfer Enhancement by Packing High-Porosity Thin Metal Foams Between Jet Exit Plane and Target Surface

2019 ◽  
Vol 11 (6) ◽  
Author(s):  
Srivatsan Madhavan ◽  
Prashant Singh ◽  
Srinath Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Metal Foam ◽  
Jet Impingement ◽  
Target Surface ◽  
Metal Foams ◽  
Thin Metal ◽  
High Porosity ◽  
Pumping Power ◽  
Transfer Enhancement

High-porosity metal foams are known for providing high heat transfer rates, as they provide a significant increase in wetted surface area as well as highly tortuous flow paths resulting in enhanced mixing. Further, jet impingement offers high convective cooling, particularly at the jet footprint areas on the target surface due to flow stagnation. In this study, high-porosity thin metal foams were subjected to array jet impingement, for a special crossflow scheme. High porosity (92.65%), high pore density (40 pores per inch (ppi)), and thin foams (3 mm) have been used. In order to reduce the pumping power requirements imposed by full metal foam design, two striped metal foam configurations were also investigated. For that, the jets were arranged in 3 × 6 array (x/dj = 3.42, y/dj = 2), such that the crossflow is dominantly sideways. Steady-state heat transfer experiments have been conducted for varying jet-to-target plate distance z/dj = 0.75, 2, and 4 for Reynolds numbers ranging from 3000 to 12,000. The baseline case was jet impingement onto a smooth target surface. Enhancement in heat transfer due to impingement onto thin metal foams has been evaluated against the pumping power penalty. For the case of z/dj = 0.75 with the base surface fully covered with metal foam, an average heat transfer enhancement of 2.42 times was observed for a concomitant pressure drop penalty of 1.67 times over the flow range tested.

Effect of thickness and thermal conductivity of metal foams filled in a vertical channel – a numerical study

2019 ◽  
Vol 29 (1) ◽  
pp. 184-203 ◽  
Author(s):  
Banjara Kotresha ◽  
N. Gnanasekaran
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Metal Foam ◽  
Numerical Study ◽  
Flow Characteristics ◽  
Vertical Channel ◽  
Metal Foams ◽  
Heat Transfer Analysis ◽  
Transfer Model ◽  
Content Type

PurposeThis paper aims to discuss about the two-dimensional numerical simulations of fluid flow and heat transfer through high thermal conductivity metal foams filled in a vertical channel using the commercial software ANSYS FLUENT.Design/methodology/approachThe Darcy Extended Forchheirmer model is considered for the metal foam region to evaluate the flow characteristics and the local thermal non-equilibrium heat transfer model is considered for the heat transfer analysis; thus the resulting problem becomes conjugate heat transfer.FindingsResults obtained based on the present simulations are validated with the experimental results available in literature and the agreement was found to be good. Parametric studies reveal that the Nusselt number increases in the presence of porous medium with increasing thickness but the effect because of the change in thermal conductivity was found to be insignificant. The results of heat transfer for the metal foams filled in the vertical channel are compared with the clear channel in terms of Colburn j factor and performance factor.Practical implicationsThis paper serves as the current relevance in electronic cooling so as to open up more parametric and optimization studies to develop new class of materials for the enhancement of heat transfer.Originality/valueThe novelty of the present study is to quantify the effect of metal foam thermal conductivity and thickness on the performance of heat transfer and hydrodynamics of the vertical channel for an inlet velocity range of 0.03-3 m/s.

scholarly journals Various Trade-Off Scenarios in Thermo-Hydrodynamic Performance of Metal Foams Due to Variations in Their Thickness and Structural Conditions

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8343
Author(s):  
Trilok G ◽  
N Gnanasekaran ◽  
Moghtada Mobedi
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Flow Resistance ◽  
Metal Foam ◽  
Vertical Channel ◽  
Metal Foams ◽  
Hydrodynamic Performance ◽  
Pore Density ◽  
Trade Off ◽  
Topsis Technique

The long standing issue of increased heat transfer, always accompanied by increased pressure drop using metal foams, is addressed in the present work. Heat transfer and pressure drop, both of various magnitudes, can be observed in respect to various flow and heat transfer influencing aspects of considered metal foams. In this regard, for the first time, orderly varying pore density (characterized by visible pores per inch, i.e., PPI) and porosity (characterized by ratio of void volume to total volume) along with varied thickness are considered to comprehensively analyze variation in the trade-off scenario between flow resistance minimization and heat transfer augmentation behavior of metal foams with the help of numerical simulations and TOPSIS (Technique for Order of Preference by Similarity to Ideal Solution) which is a multi-criteria decision-making tool to address the considered multi-objective problem. A numerical domain of vertical channel is modelled with zone of metal foam porous media at the channel center by invoking LTNE and Darcy–Forchheimer models. Metal foams of four thickness ratios are considered (1, 0.75, 0.5 and 0.25), along with varied pore density (5, 10, 15, 20 and 25 PPI), each at various porosity conditions of 0.8, 0.85, 0.9 and 0.95 porosity. Numerically obtained pressure and temperature field data are critically analyzed for various trade-off scenarios exhibited under the abovementioned variable conditions. A type of metal foam based on its morphological (pore density and porosity) and configurational (thickness) aspects, which can participate in a desired trade-off scenario between flow resistance and heat transfer, is illustrated.

Geometric Mean of Fin Efficiency and Effectiveness: A Parameter to Determine Optimum Length of Open-Cell Metal Foam Used as Extended Heat Transfer Surface

2017 ◽  
Vol 139 (7) ◽  
Author(s):  
Tisha Dixit ◽  
Indranil Ghosh
Keyword(s):  
Heat Transfer ◽  
Metal Foam ◽  
Geometric Mean ◽  
Fluid Velocity ◽  
High Surface ◽  
Metal Foams ◽  
Heat Sinks ◽  
High Porosity ◽  
Open Cell ◽  
Fin Efficiency

High porosity open-cell metal foams have captured the interest of thermal industry due to their high surface area density, low weight, and ability to create tortuous mixing of fluid. In this work, application of metal foams as heat sinks has been explored. The foam has been represented as a simple cubic structure and heat transfer from a heated base has been treated analogous to that of solid fins. Based on this model, three performance parameters namely, foam efficiency, overall foam efficiency, and foam effectiveness have been evaluated for metal foam heat sinks. Parametric studies with varying foam length, porosity, pore density, material, and fluid velocity have been conducted. It has been observed that geometric mean of foam efficiency and foam effectiveness can be a useful parameter to exactly determine the optimum foam length. Additionally, the variation in temperature profile of different foams heated from one end has been determined experimentally by cooling these with atmospheric air. The experimental results have been presented for open-cell metal foams (10 and 30 PPI) made of copper/aluminium/Fe–Ni–Cr alloy with porosity in the range of 0.908–0.964.

scholarly journals A Review of Thermo-Hydraulic Performance of Metal Foam and its Application as Heat Sinks for Electronics Cooling

2020 ◽  
Author(s):  
Yongtong Li ◽  
Liang Gong ◽  
Minghai Xu ◽  
Yogendra Joshi
Keyword(s):  
Heat Transfer ◽  
Phase Change ◽  
Metal Foam ◽  
Flow Boiling ◽  
Electronics Cooling ◽  
Metal Foams ◽  
Hydraulic Performance ◽  
Heat Sinks ◽  
Research Progress ◽  
High Porosity

Abstract High porosity metal foams offer large surface area per unit volume and have been considered as effective candidates for convection heat transfer enhancement, with applications as heat sinks in electronics cooling. In this paper, the research progress in thermo-hydraulic performance characterization of metal foams and their application as heat sinks for electronics cooling are reviewed. We focus on natural convection, forced convection, flow boiling, and solid/liquid phase change using phase change materials (PCMs). Under these heat transfer conditions, the effects of various parameters influencing the performance of metal foam heat sink are discussed. It is concluded that metal foams demonstrate promising capability for heat transfer augmentation, but some key issues still need to be investigated regarding the fundamental mechanisms of heat transfer to enable the development of more efficient and compact heat sinks.

scholarly journals Numerical study on heat transfer performance of vacuum tube solar collector integrated with metal foams

2019 ◽  
Vol 14 (3) ◽  
pp. 344-350
Author(s):  
Yalin Lu ◽  
Zhenqian Chen
Keyword(s):  
Heat Transfer ◽  
Thermal Performance ◽  
Solar Collector ◽  
Heat Transfer Performance ◽  
Metal Foam ◽  
Metal Foams ◽  
Local Thermal Equilibrium ◽  
Transfer Performance ◽  
Vacuum Tube ◽  
The Impact

Abstract Applying vacuum tube solar collector is one effective way to reduce heat loss in solar collection. However, low conductivity of pure water leads to poor heat transfer performance in vacuum tube. In order to enhance heat transfer in tube, a novel vacuum tube solar collector using water as medium and metal foams as filler is presented, which consists of outer glass tube, inner metal tube and metal foam filler. The heating process of vacuum tube with metal foam filler of different structural parameters (porosity in range of 0.8991–0.9546 and PPI of 5, 10 and 20) is numerically studied and local thermal equilibrium model is applied.The temperature distribution of vacuum tube collectors with and without metal foam filler are compared. The impact of porosity and PPI on heat transfer performance is obtained. The results show that metal foams plays a great role in heat transfer enhancement for vacuum tube solar collector. Thermal performance of the novel vacuum tube solar collector is influenced by porosity and PPI of metal foams. Compared with traditional vacuum tube solar collector, the proposed vacuum tube solar collector has better thermal performance and greater potential in solar building integration.

Numerical Investigation on the Effect of Aluminum Foam in a Latent Thermal Energy Storage

2015 ◽  
Author(s):  
Bernardo Buonomo ◽  
Davide Ercole ◽  
Oronzio Manca ◽  
Hasan Celik ◽  
Moghtada Mobedi
Keyword(s):  
Heat Transfer ◽  
Energy Storage ◽  
Phase Change ◽  
Numerical Investigation ◽  
Thermal Energy ◽  
Thermal Energy Storage ◽  
Metal Foam ◽  
Local Thermal Equilibrium ◽  
Melting Time ◽  
High Porosity

In this paper, a numerical investigation on Latent Heat Thermal Energy Storage System (LHTESS) based on a phase change material (PCM) is accomplished. The geometry of the system under investigation is a vertical shell and tube LHTES made with two concentric aluminum tubes. The internal surface of the hollow cylinder is assumed at a constant temperature above the melting temperature of the PCM to simulate the heat transfer from a hot fluid. The other external surfaces are assumed adiabatic. The phase change of the PCM is modeled with the enthalpy porosity theory while the metal foam is considered as a porous media that obeys to the Darcy-Forchheimer law. The momentum equations are modified by adding of suitable source term which it allows to model the solid phase of PCM and natural convection in the liquid phase of PCM. Both local thermal equilibrium (LTE) and local thermal non-equilibrium (LTNE) models are examined. Results as a function of time for the charging phase are carried out for different porosities and assigned pore per inch (PPI). The results show that at high porosity the LTE and LTNE models have the same melting time while at low porosity the LTNE has a larger melting time. Moreover, the presence of metal foam improves significantly the heat transfer in the LHTES giving a very faster phase change process with respect to pure PCM, reducing the melting time more than one order of magnitude.

Characterization of High Porosity Open-Celled Metal Foam Using Computed Tomography

2004 ◽  
Author(s):  
Eric N. Schmierer ◽  
Arsalan Razani ◽  
Scott Keating ◽  
Tony Melton
Keyword(s):  
Heat Transfer ◽  
Computed Tomography ◽  
Thermal Conductivity ◽  
Effective Thermal Conductivity ◽  
Surface Area ◽  
Metal Foam ◽  
Three Dimensional ◽  
Metal Foams ◽  
High Porosity ◽  
Interfacial Surface

High porosity metal foams have been the subject of many investigations for use in heat transfer enhancement through increased effective thermal conductivity and surface area. Convection heat transfer applications with these foams have been investigated for a large range of Reynolds numbers. Common to these analyses is the need for quantitative information about the interfacial surface area and the effective thermal conductivity of the metal foam. The effective thermal conductivity of these metal foams have been well characterized, however little investigation has been made into the actual surface area of the foam and its dependence on the foam pore density and porosity. Three-dimensional x-ray computed tomography (CT) is used for determining interfacial surface area and ligament diameter of metal foam with porosities ranging from 0.85 to 0.97 and pore densities of 5, 10, 20, and 40 pores per inch. Calibration samples with known surface area and volume are utilized to benchmark the CT process. Foam results are compared to analytical results obtained from the development of a three-dimensional model of the high porosity open-celled foam. The results obtained are compared to results from previous investigations into these geometric parameters. Results from calibration sample comparison and analysis of the foam indicate the need for additional work in quantifying the repeatability and sources of error in CT measurement process.

Investigation of Mixed Convection Heat Transfer Through Metal Foams Partially Filled in a Vertical Channel by Using Computational Fluid Dynamics

2018 ◽  
Vol 140 (11) ◽  
Author(s):  
Banjara Kotresha ◽  
N Gnanasekaran
Keyword(s):  
Heat Transfer ◽  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Fluid Flow ◽  
Metal Foam ◽  
Convection Heat Transfer ◽  
Vertical Channel ◽  
Metal Foams ◽  
Convection Heat ◽  
Mixed Convection Heat Transfer

Two-dimensional computational fluid dynamics simulations of mixed convection heat transfer through aluminum metal foams partially filled in a vertical channel are carried out numerically. The objective of the present study is to quantify the effect of metal foam thickness on the fluid flow characteristics and the thermal performance in a partially filled vertical channel with metal foams for a fluid velocity range of 0.05–3 m/s. The numerical computations are performed for metal foam filled with 40%, 70%, and 100% by volume in the vertical channel for four different pores per inch (PPIs) of 10, 20, 30, and 45 with porosity values varying from 0.90 to 0.95. To envisage the characteristics of fluid flow and heat transfer, two different models, namely, Darcy Extended Forchheirmer (DEF) and Local thermal non-equilibrium, have been incorporated for the metal foam region. The numerical results are compared with experimental and analytical results available in the literature for the purpose of validation. The results of the parametric studies on vertical channel show that the Nusselt number increases with the increase of partial filling of metal foams. The thermal performance of the metal foams is reported in terms of Colburn j and performance factors.

Experimental Investigation of Heat Transfer Enhancement Through Array Jet Impingement on Various Configurations of High Porosity Thin Metal Foams

2018 ◽  
Author(s):  
Srivatsan Madhavan ◽  
Prashant Singh ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Thermal Stresses ◽  
Metal Foam ◽  
Jet Impingement ◽  
Metal Foams ◽  
Thin Metal ◽  
High Porosity ◽  
Pumping Power ◽  
Transfer Enhancement

High porosity metal foams are known for providing high heat transfer rates, as they provide significant increase in wetted surface area as well as highly tortuous flow paths to coolant flowing over fibers. Further, jet impingement is also known to offer high convective cooling, particularly on the footprints of the jets on the target to be cooled. Jet impingement, however, leads to large special gradients in heat transfer coefficient, leading to increased thermal stresses. In this study, we have tried to use high porosity thin metal foams subjected to array jet impingement, for a special crossflow scheme. One aim of using metal foams is to achieve cooling uniformity also, which is tough to achieve for impingement cooling. High porosity (92.65%) and high pore density (40 pores per inch, 3 mm thick) foams have been used as heat transfer enhancement agents. In order to reduce the pumping power requirements imposed by full metal foam design, we developed two striped metal foam configurations. For that, the jets were arranged in 3 × 6 array (x/d = 3.42, y/d = 2), such that the crossflow is dominantly sideways. This crossflow scheme allowed usage of thin stripes, where in one configuration we studied direct impingement onto stripes of metal foam and in the other, we studied impingement onto metal and crossflow interacted with metal foams. Steady state heat transfer experiments have been conducted for a jet plate configuration with varying jet-to-target plate distance z/d = 0.75, 2 and 4. The baseline case was jet impingement onto a smooth target surface. Jet diameter-based Reynolds number was varied between 3000 to 11000. Enhancement in heat transfer due to impingement onto thin metal foams has been evaluated against the enhancement in pumping power requirements. For a specific case of z/d = 0.75 with the base surface fully covered with metal foam, metal foams have enhanced heat transfer by 2.42 times for a concomitant pressure drop penalty of 1.67 times over the flow range tested.

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