Influence of Guide Ring on Energy Loss in a Multistage Centrifugal Pump

2018 ◽  
Vol 141 (6) ◽  
Author(s):  
Ren Yun ◽  
Zhu Zuchao ◽  
Wu Denghao ◽  
Li Xiaojun
Keyword(s):  
Energy Loss ◽  
Entropy Production ◽  
Evaluation Method ◽  
Guide Vane ◽  
Load Flow ◽  
Hydraulic Loss ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Multistage Pump ◽  
Guide Ring

Multistage centrifugal pumps are highly efficient and compact in structure. Pump efficiency can be improved by an effective understanding of hydraulic behavior and energy loss, however, the traditional hydraulic loss evaluation method does not readily reveal the specific locations of energy loss in the pump. In this study, a guide ring was imposed in multistage pumps, and an entropy production theory was applied to investigate irreversible energy loss of a multistage pump with and without guide ring. Detailed distributions of energy losses in the pumps were calculated to determine the respective entropy production rates (EPRs). The EPR values as calculated are in close accordance with actual hydraulic loss values in the pumps. EPR values were higher in the multistage pump with the guide ring than the pump without a guide ring under part-load flow conditions (0.2Qd). However, the vortex flow in the pump was weakened (or eliminated) by the guide ring as flow rate increased; this reduced energy loss in the chambers. Flow passing the chamber was stabilized by the guide ring, which decreased shock and vortex loss in the chamber and guide vane. Under both designed flow condition and overload conditions, the EPR values of the guide ring-equipped multistage pump were lower than those without the guide ring. Furthermore, minimum efficiency index (MEI) values were also calculated for the two chamber structures; it was found that overall efficiency of pump with guide ring is better than that without.

scholarly journals A New Proposed Return Guide Vane for Compact Multistage Centrifugal Pumps

2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
Qihua Zhang ◽  
Weidong Shi ◽  
Yan Xu ◽  
Xiongfa Gao ◽  
Chuan Wang ◽  
...  
Keyword(s):  
Water Flow ◽  
Pressure Fluctuation ◽  
Design Method ◽  
Guide Vane ◽  
Rotation Frequency ◽  
Pump Efficiency ◽  
Cyclic Symmetry ◽  
Centrifugal Pumps ◽  
Cfd Simulations ◽  
Multistage Pump

For widely used multistage centrifugal pumps, their former structures are so bulky that nowadays growing interest has been shifted to the development of more compact structures. Following this trend, a compact pump structure is provided and analysed. To maintain the pump’s pressure recovery, as well as to meet the water flow from the impeller, a circumferential twisted return guide vane (RGV) is proposed. To validate this design method, the instantaneous CFD simulations are performed to investigate the rotor-stator interventions. Within the impeller, the pressure fluctuation is cyclic symmetry, where the impeller frequency dominates. At the zone where flow leaves impeller for RGV, the pressure fluctuation is nonperiodic, the impeller frequency is major, and the rotation frequency is secondary. Within RGV, the periodic symmetric fluctuation is recovered, where the rotation frequency is governing. The fluctuation decreases from seven cycles within impeller to two cycles within RGV, indicating that the flow from impeller is well handled by RGV. To examine the pump’s performance, a prototype multistage pump is designed. The testing shows that the pump efficiency is 57.5%, and the stage head is 9 m, which is comparable to former multistage centrifugal pumps. And this design is more advantageous in developing compact multistage centrifugal pumps.

scholarly journals The Influence of Bulb Position on Hydraulic Performance of Submersible Tubular Pump Device

2021 ◽  
Vol 9 (8) ◽  
pp. 831
Author(s):  
Zhuangzhuang Sun ◽  
Jie Yu ◽  
Fangping Tang
Keyword(s):  
Entropy Production ◽  
Large Scale ◽  
Experimental Testing ◽  
Guide Vane ◽  
Outer Wall ◽  
Hydraulic Performance ◽  
Hydraulic Loss ◽  
Optimized Design ◽  
Outlet Channel ◽  
Wall Area

In order to study the influence of the position of the bulb on the hydraulic performance of asubmersible tubular pump device, based on a large-scale pumping station, two schemes—involving a front-mounted bulb and a rear-mounted bulb, respectively—were designed. The front-mounted scheme uses the GL-2008-03 hydraulic model and its conventional guide vane, while the rearmounted scheme uses the optimized design of a diffuser vane. The method of combining numerical simulation and experimental testing was used to analyze the differences between the external and internal characteristics of the two schemes. The results show that, under the condition of reasonable diffusion guide vane design, the efficiency under the rear-mounted scheme is higher than that under the front-mounted scheme, where the highest efficiency difference is about 1%. Although the frontmounted bulb scheme reduces the hydraulic loss of the bulb section, the placement of the bulb on the water inlet side reduces the flow conditions of the impeller. Affected by the circulation of the guide vane outlet, the hydraulic loss of the outlet channel is greater than the rear-mounted scheme. The bulb plays a rectifying function when the bulb is placed behind, which greatly eliminates the annular volume of the guide vane outlet, and the water outlet channel has a smaller hydraulic loss. In the front-mounted scheme, the water flow inside the outlet channel squeezes to the outer wall, causing higher entropy production near the outer wall area. The entropy production of the rear-mounted scheme is mainly in the bulb section and the bulb support. This research can provide reference for the design and form selection of a submersible tubular pump device, which has great engineering significance.

scholarly journals Numerical Investigation of Flow Field and Energy Loss in a Centrifugal Pump as Turbine

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingze Li ◽  
Dongrong Meng ◽  
Xun Qiao
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Energy Loss ◽  
Entropy Generation ◽  
Flow Separation ◽  
Guide Vane ◽  
Great Influence ◽  
Internal Flow ◽  
Asymmetric Structure ◽  
Centrifugal Pumps

Centrifugal pumps as turbine (PAT) are widely used in petrochemical and water conservancy industries. The research on the internal flow field and energy loss of PAT is of great significance to improve the performance and efficiency of PAT. In this paper, experimental and numerical simulation methods are used to study the energy loss and flow field. The results show that the numerical simulation method can accurately simulate the internal flow field of PAT. And the entropy generation theory is applied to visualize the internal energy loss of PAT through the comparison of total pressure loss and entropy generation. The highest energy loss among PAT components is the guide vane. The loss in the guide vane is mainly caused by the flow separation caused by the wake of the guide vane and the asymmetric structure of the volute. The losses in the impeller are mainly due to flow separation and wake. Besides, the unsteady simulation results show that rotor-stator interaction has a great influence on the gap between the impeller and the guide vane. The research results provide a reference for the design of the PAT. This study is beneficial to studying the dynamic and static interference and PAT vibration to improve the stability of the PAT.

Effect of vaned diffuser clocking position on hydraulic performance and pressure pulsation of centrifugal pump

2020 ◽  
pp. 095765092096724
Author(s):  
Hongyu Guan ◽  
Wei Jiang ◽  
Yuchuan Wang ◽  
Gaoyang Hou ◽  
Xiangyuan Zhu ◽  
...  
Keyword(s):  
Energy Loss ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Guide Vane ◽  
Hydraulic Performance ◽  
Design Flow ◽  
Maximum Difference ◽  
Centrifugal Pumps ◽  
Vaned Diffuser ◽  
Diffuser Flow

The clocking position of the vaned diffuser, the circumferential position of the vaned diffuser relative to the volute, has a certain effect on the performance of the centrifugal pump. Therefore, this paper studies the guide vane centrifugal pump from the aspects of pressure pulsation, hydraulic performance, and energy loss. The maximum difference in efficiency is 3.4% under the design flow rate, and the maximum difference in the head coefficient is 4.7%. The hydraulic performance and pressure pulsation present different trends with the increase of the vaned diffuser clock angle. When the hydraulic performance and pressure pulsation are relatively good, the circumferential distance between the tongue and the upstream vaned diffuser blade is 3/4 of the diffuser flow path. In addition, the recommended vaned diffuser installation location may also be suitable for centrifugal pumps of similar construction. The energy loss was visualized using the theory of entropy production. The distributions of energy loss and flow field indicate that the energy loss of impeller and vaned diffuser changes little. The change of the vortex in the tongue and outlet area will cause a significant change in the energy loss of the volute, which is the main reason that the hydraulic performance of the centrifugal pump is affected by the clocking position of the vaned diffuser.

scholarly journals Modeling and Efficiency Prediction of Aeroengine Centrifugal Pump Integrated Loss Model Based on One-Dimensional Flow

2018 ◽  
Vol 36 (5) ◽  
pp. 807-815
Author(s):  
Jiangfeng Fu ◽  
Huacong Li ◽  
Ding Fan ◽  
Wenbo Shen ◽  
Xianwei Liu
Keyword(s):  
Experimental Data ◽  
Centrifugal Pump ◽  
Relative Error ◽  
Performance Prediction ◽  
Design Parameters ◽  
Hydraulic Loss ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Loss Model ◽  
Cfd Method

This paper was presented a method of integrated loss model by considering all kinds of loss type in centrifugal pumps. The geometric structure and loss mechanism of the flow parts in the centrifugal pump were analyzed, such as suction chamber, impeller, vaneless diffuser chamber, volute type water collecting chamber and outlet diffusion section. The hydraulic loss model, volume loss model, friction loss and mechanical loss model of centrifugal pump were established respectively by combining the flow theory. Finally, an integrated loss model of centrifugal pump was constructed, which can establish the relationship between the 12 main design parameters and pump efficiency of the centrifugal pump. Then the performance prediction of an aeroengine fuel centrifugal pump was carried out based on the loss model, and the loss model predictions were compared with the experimental data and CFD simulation performance prediction data. Simulation results show that:The efficiency predicted value relative error of centrifugal pump is less than 2.8% between the loss model and the experimental data. The computational efficiency of CFD is less than 4.4% compared with the experimental data in the design condition. The relative error is about 1.6% between the CFD method and the loss model which shows that the loss model predicts efficiency accuracy is better than the CFD method. It shows that this method can be used to predict the efficiency performance of centrifugal pump under design process.

Research on the Theory and Design Methods of the New Type Submersible Pump for Deep Well

2009 ◽  
Author(s):  
Wei-dong Shi ◽  
Wei-gang Lu ◽  
Hong-liang Wang ◽  
Qi-feng Li
Keyword(s):  
Design Method ◽  
Guide Vane ◽  
Single Stage ◽  
Maximum Diameter ◽  
Hydraulic Loss ◽  
Pump Efficiency ◽  
Submersible Pump ◽  
Axial Thrust ◽  
Deep Well ◽  
New Type

Submersible pump for deep well, widely used in the countryside, mines, geothermal utilization and so on, are the main equipment for pumping underground water. Due to the working conditions, the pump diameter is limited by the well diameter, and the single-stage head designed by traditional methods is low. In order to increase the single-stage head, the maximum diameter design method of impeller was created for the first time. The impeller front shroud diameter is almost equal to the inner casing diameter, and the back shroud diameter is almost the average of the impeller front shroud diameter and the guide vane shroud diameter. The blade extends to the impeller inlet to lengthen the back shroud streamline, which could prevent the back flow at the impeller outlet, and the front shroud is designed in a cone shape to make the outlet streamline upward, by which the pump efficiency increases. A new return guide vane with twisted inlet and 3D curved surface was designed to reduce the cost, and the hydraulic loss. The self-balancing design method of impeller axial thrust was accomplished by using the end-face seal at the impeller inlet and adopting the sliding fit between the pump shaft and impeller; the impeller axial thrust is self-balanced because the areas of the impeller front shroud and back shroud are almost equal. The interior flow was simulated based on Fluent RANS CFD, both numerical simulation and test results showed that the performance of the new type well pump was better than the traditional products. A series of submersible pumps for deep well were designed, manufactured and tested, compared to the similar products at market home and abroad, the single-stage head increases 20% to 50%, the efficiency increases 3% to 9%, and the whole axial length and weight decreases around 1/3.

scholarly journals Design and Optimization of a Centrifugal Pump for Slurry Transport Using the Response Surface Method

Machines ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 60
Author(s):  
Khaled Alawadhi ◽  
Bashar Alzuwayer ◽  
Tareq Ali Mohammad ◽  
Mohammad H. Buhemdi
Keyword(s):  
Response Surface ◽  
Centrifugal Pump ◽  
Industrial Applications ◽  
Pump Efficiency ◽  
Optimized Design ◽  
Centrifugal Pumps ◽  
Local Pressure ◽  
Design And Optimization ◽  
Geometry Characteristic ◽  
Line Design

Since centrifugal pumps consume a mammoth amount of energy in various industrial applications, their design and optimization are highly relevant to saving maximum energy and increasing the system’s efficiency. In the current investigation, a centrifugal pump has been designed and optimized. The study has been carried out for the specific application of transportation of slurry at a flow rate of 120 m3/hr to a head of 20 m. For the optimization process, a multi-objective genetic algorithm (MOGA) and response surface methodology (RSM) have been employed. The process is based on the mean line design of the pump. It utilizes six geometric parameters as design variables, i.e., number of vanes, inlet beta shroud, exit beta shroud, hub inlet blade draft, Rake angle, and the impeller’s rotational speed. The objective functions employed are pump power, hydraulic efficiency, volumetric efficiency, and pump efficiency. In this reference, five different software packages, i.e., ANSYS Vista, ANSYS DesignModeler, response surface optimization software, and ANSYS CFX, were coupled to achieve the optimized design of the pump geometry. Characteristic maps were generated using simulations conducted for 45 points. Additionally, erosion rate was predicted using 3-D numerical simulations under various conditions. Finally, the transient behavior of the pump, being the highlight of the study, was evaluated. Results suggest that the maximum fluctuation in the local pressure and stresses on the cases correspond to a phase angle of 0°–30° of the casing that in turn corresponds to the maximum erosion rates in the region.

A Computational Fluid Dynamics (CFD) Guided Engineering Solution for Performance Improvement of a Multistage Pump

2021 ◽  
Author(s):  
Teymour Javaherchi ◽  
Susheel Brahmeshwarkar ◽  
Raja Faruq ◽  
Chinmay Deshpande
Keyword(s):  
Performance Improvement ◽  
Test Data ◽  
Industrial Applications ◽  
Pump Efficiency ◽  
Pump Impeller ◽  
Methodology Development ◽  
Engineering Team ◽  
Initial Hypothesis ◽  
Computational Fluid Dynamics Cfd ◽  
Multistage Pump

Abstract This work will demonstrate how the Energy Recovery Inc. (ERI) engineering team improved the efficiency of a multistage pump by about 10% at the first stage, which translated into a 3% increase in the overall multistage pump efficiency; according to a set of engineering calculations and review of the archived in-house test data for the legacy multistage pumps, it was hypothesized that the performance pain-point of the pump was inefficient performance of the first stage, due to the formation of a strong pre-swirl right before its inlet. The validity of this hypothesis then was confirmed via RANS CFD simulations of the flow field inside the inlet suction housing and pump impeller. Same CFD methodology was used to evaluate multiple engineering solutions to reduce the strength of the inflow pre-swirl by modifying the inlet suction housing geometry. The obtained RANS CFD solutions guided the engineering team towards the most promising hardware modification proposal. The proposed geometrical modification of the inlet suction housing was implemented and tested on different multistage pumps. All of the test results validated the obtained RANS CFD numerical solution. The state of the art in this successful performance improvement process was first the on-point hypothesis development based on fundamentals of engineering and archived test data. Second, the proper RANS CFD methodology development to model/confirm the initial hypothesis and vet all possible engineering solutions to maximize the multistage pump efficiently and accurately. This can be a great example for various relevant turbomachinery industrial applications.

scholarly journals Numerical Investigation into the Development Performance of Gas Hydrate by Depressurization Based on Heat Transfer and Entropy Generation Analyses

Entropy ◽  
2020 ◽  
Vol 22 (11) ◽  
pp. 1212 ◽  
Author(s):  
Bo Li ◽  
Wen-Na Wei ◽  
Qing-Cui Wan ◽  
Kang Peng ◽  
Ling-Ling Chen
Keyword(s):  
Heat Transfer ◽  
Energy Loss ◽  
Entropy Production ◽  
Entropy Generation ◽  
Gas Hydrate ◽  
Methane Hydrate ◽  
Dynamic Properties ◽  
Entropy Production Rate ◽  
Entropy Flow ◽  
Hydrate Reservoir

The purpose of this study is to analyze the dynamic properties of gas hydrate development from a large hydrate simulator through numerical simulation. A mathematical model of heat transfer and entropy production of methane hydrate dissociation by depressurization has been established, and the change behaviors of various heat flows and entropy generations have been evaluated. Simulation results show that most of the heat supplied from outside is assimilated by methane hydrate. The energy loss caused by the fluid production is insignificant in comparison to the heat assimilation of the hydrate reservoir. The entropy generation of gas hydrate can be considered as the entropy flow from the ambient environment to the hydrate particles, and it is favorable from the perspective of efficient hydrate exploitation. On the contrary, the undesirable entropy generations of water, gas and quartz sand are induced by the irreversible heat conduction and thermal convection under notable temperature gradient in the deposit. Although lower production pressure will lead to larger entropy production of the whole system, the irreversible energy loss is always extremely limited when compared with the amount of thermal energy utilized by methane hydrate. The production pressure should be set as low as possible for the purpose of enhancing exploitation efficiency, as the entropy production rate is not sensitive to the energy recovery rate under depressurization.

Study on Evaluation Method of Corroded Reinforcing Steel

2010 ◽  
Vol 26-28 ◽  
pp. 1184-1189 ◽  
Author(s):  
Ying Zi Zhang ◽  
Ying Fang Fan ◽  
Hong Nan Li ◽  
Xue Nan Wu
Keyword(s):  
Weight Loss ◽  
Energy Loss ◽  
Cross Section ◽  
Strain Energy ◽  
Evaluation Method ◽  
Reinforcing Bars ◽  
Reinforcing Bar ◽  
Important Index ◽  
Steel Bars ◽  
Strain Energy Loss

Corrosion ratio is an important index to study the mechanical deteriorates of the steel bars, which has a significant effect to evaluate the residual bearing capacity of reinforced concrete structures. To investigate the mechanical properties of the corroded steel bars, Strain energy loss as corrosion ratio is firstly proposed. Tensile test are conducted on ribbed and plain steels, which are corroded by acceleration corrosion method. Comparing with the weight loss and cross-section loss to describe the effect of corrosion of reinforcing bar, the strain energy loss of reinforcing bars is calculated by Simpson quadrature. Results from this paper and other researchers’ test suggest that the strain energy loss may be a better parameter than weight loss or section loss which to assess the corroded steel bars.

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