Heat Transfer Modeling of a High-Temperature Porous-Medium Filled Solar Thermochemical Reactor for Hydrogen and Synthesis Gas Production

2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Ruming Pan ◽  
Bachirou Guene Lougou ◽  
Yong Shuai ◽  
Guohua Zhang ◽  
Hao Zhang

In this paper, heat transfer modeling of a high-temperature porous-medium filled solar thermochemical reactor for hydrogen and synthesis gas production is investigated. The numerical simulation is performed using a three-dimensional (3D) numerical model and surface-to-surface radiation model coupled to Rosseland approximation for radiation heat transfer. The effects of operating conditions and the porous structural parameters on the reactor thermal performance were investigated significantly. It was found that large axial temperature gradient and high-temperature distribution throughout the reactor were strongly dependent on the operating conditions. The inlet gas temperature has remarkable effects on the temperature distribution. The thermal performance of porous-medium filled solar thermochemical reactor could be improved by preheating the inlet gas up to 393.15 K. Moreover, a correlation was established between the protective gas inlet velocity and the porosity of porous media. The temperature difference decreased with the increase in the porosity of the inner cavity of the reactor. In contrast to the front and back parts of the inner cavity of the reactor, higher temperature distribution could be obtained in the porous region by increasing the average cell diameters of porous media.

2011 ◽  
Vol 130-134 ◽  
pp. 1734-1738 ◽  
Author(s):  
Jiang Rong Xu ◽  
Jian Ming Zhao ◽  
Shan Shan Xu ◽  
Guan Qing Wang

In this paper, we focuses on combustion characteristics of the mixed gas of methane/air in the ring porous medium burner using numerical simulating method. The influencing factors of combustion, such as different methane/air ratio, the velocity of flow and heat loss of internal and external wall, are discussed, and it is shown that the ring porous medium burners have some advantages different from straight or rectangular porous media burners. Due to annular asymmetric structure, the temperature distribution of ring porous media burners are more uniform, and are no unfavorable phenomena such as the local high temperature and the hot spots. The simulation results for annular porous medium provides important theoretical basis for the development of new porous medium burners.


Fluids ◽  
2021 ◽  
Vol 6 (8) ◽  
pp. 266
Author(s):  
Péter German ◽  
Mauricio E. Tano ◽  
Carlo Fiorina ◽  
Jean C. Ragusa

This work presents a data-driven Reduced-Order Model (ROM) for parametric convective heat transfer problems in porous media. The intrusive Proper Orthogonal Decomposition aided Reduced-Basis (POD-RB) technique is employed to reduce the porous medium formulation of the incompressible Reynolds-Averaged Navier–Stokes (RANS) equations coupled with heat transfer. Instead of resolving the exact flow configuration with high fidelity, the porous medium formulation solves a homogenized flow in which the fluid-structure interactions are captured via volumetric flow resistances with nonlinear, semi-empirical friction correlations. A supremizer approach is implemented for the stabilization of the reduced fluid dynamics equations. The reduced nonlinear flow resistances are treated using the Discrete Empirical Interpolation Method (DEIM), while the turbulent eddy viscosity and diffusivity are approximated by adopting a Radial Basis Function (RBF) interpolation-based approach. The proposed method is tested using a 2D numerical model of the Molten Salt Fast Reactor (MSFR), which involves the simulation of both clean and porous medium regions in the same domain. For the steady-state example, five model parameters are considered to be uncertain: the magnitude of the pumping force, the external coolant temperature, the heat transfer coefficient, the thermal expansion coefficient, and the Prandtl number. For transient scenarios, on the other hand, the coastdown-time of the pump is the only uncertain parameter. The results indicate that the POD-RB-ROMs are suitable for the reduction of similar problems. The relative L2 errors are below 3.34% for every field of interest for all cases analyzed, while the speedup factors vary between 54 (transient) and 40,000 (steady-state).


Author(s):  
Si-Hwa Jeong ◽  
Min-Gu Won ◽  
Nam-Su Huh ◽  
Yun-Jae Kim ◽  
Young-Jin Oh ◽  
...  

In this paper, the thermal stress characteristics of the pipe-in-pipe (PIP) system under high temperature condition are analyzed. The PIP is a type of pipe applied in sodium-cooled faster reactor (SFR) and has a different geometry from a single pipe. In particular, under the high temperature condition of the SFR, the high thermal stress is generated due to the temperature gradient occurring between the inner pipe and outer pipe. To investigate the thermal stress characteristics, three cases are considered according to geometry of the support. The fully constrained support and intermediate support are considered for case 1 and 2, respectively. For case 3, both supports are applied to the actual curved pipe. The finite element (FE) analyses are performed in two steps for each case. Firstly, the heat transfer analysis is carried out considering the thermal conduction, convection and radiation conditions. From the heat transfer analysis, the temperature distribution results in the piping system are obtained. Secondly, the structural analysis is performed considering the temperature distribution results and boundary conditions. Finally, the effects of the geometric characteristics on the thermal stress in the PIP system are analyzed.


Author(s):  
Wei Huang ◽  
Eric Million ◽  
Kelvin Randhir ◽  
Joerg Petrasch ◽  
James Klausner ◽  
...  

Abstract An axisymmetric model coupling counter-current gas-solid flow, heat transfer, and thermochemical redox reactions in a moving-bed tubular reactor was developed. The counter-current flow enhances convective heat transfer and a low oxygen partial pressure environment is maintained for thermal reduction within the reaction zone by using oxygen depleted inlet gas. A similar concept can be used for the oxidation reactor which releases high-temperature heat that can be used for power generation or as process heat. The heat transfer model was validated with published results for packed bed reactors. After validation, the model was applied to simulate the moving-bed reactor performance, through which the effects of the main geometric parameters and operating conditions were studied to provide guidance for lab-scale reactor fabrication and testing.


2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Matteo Pelosi ◽  
Monika Ivantysynova

The piston/cylinder interface of swash plate–type axial piston machines represents one of the most critical design elements for this type of pump and motor. Oscillating pressures and inertia forces acting on the piston lead to its micro-motion, which generates an oscillating fluid film with a dynamically changing pressure distribution. Operating under oscillating high load conditions, the fluid film between the piston and cylinder has simultaneously to bear the external load and to seal the high pressure regions of the machine. The fluid film interface physical behavior is characterized by an elasto-hydrodynamic lubrication regime. Additionally, the piston reciprocating motion causes fluid film viscous shear, which contributes to a significant heat generation. Therefore, to fully comprehend the piston/cylinder interface fluid film behavior, the influences of heat transfer to the solid boundaries and the consequent solid boundaries’ thermal elastic deformation cannot be neglected. In fact, the mechanical bodies’ complex temperature distribution represents the boundary for nonisothermal fluid film flow calculations. Furthermore, the solids-induced thermal elastic deformation directly affects the fluid film thickness. To analyze the piston/cylinder interface behavior, considering the fluid-structure interaction and thermal problems, the authors developed a fully coupled simulation model. The algorithm couples different numerical domains and techniques to consider all the described physical phenomena. In this paper, the authors present in detail the computational approach implemented to study the heat transfer and thermal elastic deformation phenomena. Simulation results for the piston/cylinder interface of an existing hydrostatic unit are discussed, considering different operating conditions and focusing on the influence of the thermal aspect. Model validation is provided, comparing fluid film boundary temperature distribution predictions with measurements taken on a special test bench.


Author(s):  
Hongwei Shao ◽  
Ying He ◽  
Lizhong Mu

In the present study, a simulation has been developed to investigate the blood and temperature distribution in the human hand. The simulation consists of image-based mesh generation, blood flow modeling in large vessels, and finite element analysis of heat transfer in tissues based on the porous media theory. In order to reconstruct a real geometric mesh model of the human hand, sequential MR images of a volunteer’s hand was taken firstly. Furthermore, a MATLAB program was developed to detect the edge information of the target by applying several image preprocessing operators. Finally, a FORTRAN program based on the transfinite interpolation method was developed to generate mesh from the preprocessed images automatically, and the positions of simplified bones and vessels were set according to the anatomic structure. The blood flow in large vessels adopted in this study was provided from the one-dimensional simulation of blood circulation in the upper limb, which was completed by He [1]. On the other hand, blood flow perfused in solid tissues through the micro vessels was expressed by Darcy model. The heat transfer in tissues was described by the energy equation for porous media with assuming that a local equilibrium was achieved between the blood and tissue phase. The primary results for the distribution of the blood flow perfused in tissues and temperature were obtained in this study, and they were similar to the real state of the human hand. The improvement of this simulation will be the next work.


Author(s):  
Youwei Lu ◽  
Prabhakar R. Pagilla

A heat transfer model that can predict the temperature distribution in moving flexible composite materials (webs) for various heating/cooling conditions is developed in this paper. Heat transfer processes are widely employed in roll-to-roll (R2R) machines that are used to perform processing operations, such as printing, coating, embossing, and lamination, on a moving flexible material. The goal is to efficiently transport the webs over heating/cooling rollers and ovens within such processes. One of the key controlled variables in R2R transport is web tension. When webs are heated or cooled during transport, the temperature distribution in the web causes changes in the mechanical and physical material properties and induces thermal strain. Tension behavior is affected by these changes and thermal strain. To determine thermal strain and material property changes, one requires the distribution of temperature in moving webs. A multilayer heat transfer model for composite webs is developed in this paper. Based on this model, temperature distribution in the moving web is obtained for the web transported on a heat transfer roller and in a web span between two adjacent rollers. Boundary conditions that reflect many types of heating/cooling of webs are considered and discussed. Thermal contact resistance between the moving web and heat transfer roller surfaces is considered in the derivation of the heat transfer model. Model simulations are conducted for a section of a production R2R coating and fusion process line, and temperature data from these simulations are compared with measured data obtained at key locations within the process line. In addition to determining thermal strain in moving webs, the model is valuable in the design of heating/cooling sources required to obtain a certain desired temperature at a specific location within the process line. Further, the model can be used in determining temperature dependent parameters and the selection of operating conditions such as web speed.


Author(s):  
Zhiwen Ma ◽  
Janna Martinek

Concentrating solar power (CSP) technology is moving toward high-temperature and high-performance design. One technology approach is to explore high-temperature heat-transfer fluids and storage, integrated with a high-efficiency power cycle such as the supercritical carbon dioxide (s-CO2) Brayton power cycle. The s-CO2 Brayton power system has great potential to enable the future CSP system to achieve high solar-to-electricity conversion efficiency and to reduce the cost of power generation. Solid particles have been proposed as a possible high-temperature heat-transfer medium that is inexpensive and stable at high temperatures above 1,000°C. The particle/heat exchanger provides a connection between the particles and s-CO2 fluid in the emerging s-CO2 power cycles in order to meet CSP power-cycle performance targets of 50% thermal-to-electric efficiency, and dry cooling at an ambient temperature of 40°C. The development goals for a particle/s-CO2 heat exchanger are to heat s-CO2 to ≥720°C and to use direct thermal storage with low-cost, stable solid particles. This paper presents heat-transfer modeling to inform the particle/s-CO2 heat-exchanger design and assess design tradeoffs. The heat-transfer process was modeled based on a particle/s-CO2 counterflow configuration. Empirical heat-transfer correlations for the fluidized bed and s-CO2 were used in calculating the heat-transfer area and optimizing the tube layout. A 2-D computational fluid-dynamics simulation was applied for particle distribution and fluidization characterization. The operating conditions were studied from the heat-transfer analysis, and cost was estimated from the sizing of the heat exchanger. The paper shows the path in achieving the cost and performance objectives for a heat-exchanger design.


Solar Energy ◽  
2018 ◽  
Vol 173 ◽  
pp. 814-824 ◽  
Author(s):  
Hao Zhang ◽  
Bachirou Guene Lougou ◽  
Ruming Pan ◽  
Yong Shuai ◽  
Fuqiang Wang ◽  
...  

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