scholarly journals Thermo-Mechanical Modeling of Abradable Coating Wear in Aircraft Engines

Author(s):  
Florence Nyssen ◽  
Alain Batailly

In modern turbomachine designs, the nominal clearances between rotating bladed-disks and their surrounding casing are reduced to improve aerodynamic performances of the engine. This clearance reduction increases the risk of contacts between components and may lead to hazardous interaction phenomena. A common technical solution to mitigate such interactions consists in the deposition of an abradable coating along the casing inner surface. This enhances the engine efficiency while ensuring operational safety. However, contact interactions between blade tips and an abradable layer may yield unexpected wear removal phenomena. The aim of this work is to investigate the numerical modeling of thermal effects within the abradable layer during contact interactions and compare it with experimental data. A dedicated thermal finite element mesh is employed. At each time-step, a weak thermo-mechanical coupling is assumed: thermal effects affect the mechanics of the system, but the mechanical deformation of the elements has no effect on temperatures. Weak coupling is well appropriated in the case of rapid dynamics using small time-step and explicit resolution schemes. Moreover, only heat transfer by conduction is considered in this work. To reduce computational times, a coarser spatial discretization is used for the thermal mesh comparing to the mechanical one. The time-step used to compute the temperature evolution is larger than the one used for the mechanical iterations since the time constant of thermal effect is larger than contact events. The proposed numerical modeling strategy is applied on an industrial blade to analyze the impact of thermal effects on the blade's dynamics.

Author(s):  
Florence Nyssen ◽  
Alain Batailly

In modern turbomachine designs, the nominal clearances between rotating bladed-disks and their surrounding casing are reduced to improve aerodynamic performances of the engine. This clearance reduction increases the risk of contacts between components and may lead to hazardous interaction phenomena. A common technical solution to mitigate such interactions consists in the deposition of an abradable coating along the casing inner surface. This enhances the engine efficiency while ensuring operational safety. However, contact interactions between blade-tips and an abradable layer may yield unexpected wear removal phenomena. The aim of this work is to investigate the numerical modeling of thermal effects within the abradable layer during contact interactions and compare it with experimental data. A dedicated thermal finite element mesh is employed. At each time step, a weak thermo-mechanical coupling is assumed: thermal effects affect the mechanics of the system, but the mechanical deformation of the elements has no effect on temperatures. Weak coupling is well appropriated in the case of rapid dynamics using small time step and explicit resolution schemes. Moreover, only heat transfer by conduction is considered in this work. To reduce computational times, a coarser spatial discretization is used for the thermal mesh comparing to the mechanical one. The time step used to compute the temperature evolution is larger than the one used for the mechanical iterations since the time constant of thermal effect is larger than contact events. The proposed numerical modeling strategy is applied on an industrial blade to analyze the impact of thermal effects on the blade’s dynamics.


Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
Francois Garcin

Higher aircraft energy efficiency may be achieved by minimizing the clearance between the rotating blade tips and respective surrounding casing. A common technical solution consists in the implementation of an abradable liner which improves both the operational safety and the efficiency of modern turbomachines. Recently, unexpected abradable wear removal mechanisms were observed in experimental set-ups and during maintenance procedures. The present study introduces a numerical strategy capable to address this occurrence. After focusing on the analysis of the experimental results, the good agreement between experimental observations and numerical results is illustrated in terms of critical stress levels within the blade as well as final wear profiles of the abradable liner. New blade designs are also explored in order to assess the impact of blade design on the outbreak of the interaction phenomenon. The prevalence of three dominant parameters in the interaction onset is shown: (1) blade design, (2) abradable material mechanical properties and (3) the need for a global distortion of the casing to synchronize blade-tip/abradable coating contacts.


Author(s):  
Bernd Brüggenjürgen ◽  
Hans-Peter Stricker ◽  
Lilian Krist ◽  
Miriam Ortiz ◽  
Thomas Reinhold ◽  
...  

Abstract Aim To use a Delphi-panel-based assessment of the effectiveness of different non-pharmaceutical interventions (NPI) in order to retrospectively approximate and to prospectively predict the SARS-CoV-2 pandemic progression via a SEIR model (susceptible, exposed, infectious, removed). Methods We applied an evidence-educated Delphi-panel approach to elicit the impact of NPIs on the SARS-CoV-2 transmission rate R0 in Germany. Effectiveness was defined as the product of efficacy and compliance. A discrete, deterministic SEIR model with time step of 1 day, a latency period of 1.8 days, duration of infectiousness of 5 days, and a share of the total population of 15% assumed to be protected by immunity was developed in order to estimate the impact of selected NPI measures on the course of the pandemic. The model was populated with the Delphi-panel results and varied in sensitivity analyses. Results Efficacy and compliance estimates for the three most effective NPIs were as follows: test and isolate 49% (efficacy)/78% (compliance), keeping distance 42%/74%, personal protection masks (cloth masks or other face masks) 33%/79%. Applying all NPI effectiveness estimates to the SEIR model resulted in a valid replication of reported occurrence of the German SARS-CoV-2 pandemic. A combination of four NPIs at consented compliance rates might curb the CoViD-19 pandemic. Conclusion Employing an evidence-educated Delphi-panel approach can support SARS-CoV-2 modelling. Future curbing scenarios require a combination of NPIs. A Delphi-panel-based NPI assessment and modelling might support public health policy decision making by informing sequence and number of needed public health measures.


2007 ◽  
Vol 8 (3) ◽  
pp. 439-446 ◽  
Author(s):  
Dagang Wang ◽  
Guiling Wang

Abstract Representation of the canopy hydrological processes has been challenging in land surface modeling due to the subgrid heterogeneity in both precipitation and surface characteristics. The Shuttleworth dynamic–statistical method is widely used to represent the impact of the precipitation subgrid variability on canopy hydrological processes but shows unwanted sensitivity to temporal resolution when implemented into land surface models. This paper presents a canopy hydrology scheme that is robust at different temporal resolutions. This scheme is devised by applying two physically based treatments to the Shuttleworth scheme: 1) the canopy hydrological processes within the rain-covered area are treated separately from those within the nonrain area, and the scheme tracks the relative rain location between adjacent time steps; and 2) within the rain-covered area, the canopy interception is so determined as to sustain the potential evaporation from the wetted canopy or is equal to precipitation, whichever is less, to maintain somewhat wet canopy during any rainy time step. When applied to the Amazon region, the new scheme establishes interception loss ratios of 0.3 at a 10-min time step and 0.23 at a 2-h time step. Compared to interception loss ratios of 0.45 and 0.09 at the corresponding time steps established by the original Shuttleworth scheme, the new scheme is much more stable under different temporal resolutions.


2001 ◽  
Author(s):  
Abhay A. Watwe ◽  
Ravi S. Prasher

Abstract Traditional methods of estimating package thermal performance employ numerical modeling using commercially available finite-volume or finite-element tools. Use of these tools requires training and experience in thermal modeling. This methodology restricts the ability of die designers to quickly evaluate the thermal impact of their die architecture due to the added throughput time required to enlist the services of a thermal analyst. This paper describes the development of an easy to use spreadsheet tool, which performs quick-turn numerical evaluations of the impact of non-uniform die heating. The tool employs well-established finite-volume numerical techniques to solve the steady-state, three-dimensional Fourier equation of conduction in the package geometry. Minimal input data is required and the inputs are customized using visual basic pull-down menus to assist die designers who may not be thermal experts. Data showing comparison of the estimates from the spreadsheet tool with that obtained from a conventional analysis using the commercially available finite element code ANSYS™ is also presented.


Author(s):  
Florence Nyssen ◽  
Alain Batailly

Abstract In this work, the impact of small mistuning on rotor/stator contact interactions is investigated. First, a detailed study of a rotor/stator interaction between the first bending modes and the second engine order is presented in the tuned case. Then, a numerical investigation on the effect of mistuning on the studied rotor/stator contact interaction is carried out. In particular, a stochastic analysis is performed to evaluate the robustness of the interaction with respect to the mistuning level. Simulations are conducted using a reduced order model (ROM) of an industrial bladed disk that combines both physical degrees of freedom (along blades tip for contact treatment) and modal coordinates. Mistuning is introduced in the tuned ROM by means of a modified version of the component mode mistuning method that allows to keep physical degrees of freedom within the reduced basis. Nonlinear amplification factors, i.e. the amplification factors in the context of contact nonlinearities, are compared with their linear counterparts, the latter are computed using a linear forcing on each blade using a two nodal diameters traveling wave excitation on the mistuned and the tuned bladed disk. The comparison between the linear and nonlinear amplification factor for each sample highlights that no correlation exists between a mistuning pattern leading to high amplifications in a linear context or when contact nonlinearities are taken into account. Therefore, dedicated analyses on the effect of mistuning should be undertaken with contact nonlinearities considerations at the design stage especially if intentional mistuning is considered.


2003 ◽  
Vol 61 (1-2) ◽  
pp. 151-159 ◽  
Author(s):  
A. Arias ◽  
R. Zaera ◽  
J. López-Puente ◽  
C. Navarro

2019 ◽  
Vol 11 (3) ◽  
pp. 1463-1481 ◽  
Author(s):  
Ekaterina P. Rets ◽  
Viktor V. Popovnin ◽  
Pavel A. Toropov ◽  
Andrew M. Smirnov ◽  
Igor V. Tokarev ◽  
...  

Abstract. This study presents a dataset on long-term multidisciplinary glaciological, hydrological, and meteorological observations and isotope sampling in a sparsely monitored alpine zone of the North Caucasus in the Djankuat research basin. The Djankuat glacier, which is the largest in the basin, was chosen as representative of the central North Caucasus during the International Hydrological Decade and is one of 30 “reference” glaciers in the world that have annual mass balance series longer than 50 years (Zemp et al., 2009). The dataset features a comprehensive set of observations from 2007 to 2017 and contains yearly measurements of snow depth and density; measurements of dynamics of snow and ice melting; measurements of water runoff, conductivity, turbidity, temperature, δ18O, δD at the main gauging station (844 samples in total) with an hourly or sub-daily time step depending on the parameter; data on δ18O and δ2H sampling of liquid precipitation, snow, ice, firn, and groundwater in different parts of the watershed taken regularly during melting season (485 samples in total); measurements of precipitation amount, air temperature, relative humidity, shortwave incoming and reflected radiation, longwave downward and upward radiation, atmospheric pressure, and wind speed and direction – measured at several automatic weather stations within the basin with 15 min to 1 h time steps; gradient meteorological measurements to estimate turbulent fluxes of heat and moisture, measuring three components of wind speed at a frequency of 10 Hz to estimate the impulse of turbulent fluxes of sensible and latent heat over the glacier surface by the eddy covariance method. Data were collected during the ablation period (June–September). The observations were halted in winter. The dataset is available from PANGAEA (https://doi.org/10.1594/PANGAEA.894807, Rets et al., 2018a) and will be further updated. The dataset can be useful for developing and verifying hydrological, glaciological, and meteorological models for alpine areas, to study the impact of climate change on hydrology of mountain regions using isotopic and hydrochemical approaches in hydrology. As the dataset includes the measurements of hydrometeorological and glaciological variables during the catastrophic proglacial lake outburst in the neighboring Bashkara valley in September 2017, it is a valuable contribution to study lake outbursts.


2020 ◽  
Vol 245 ◽  
pp. 04024
Author(s):  
Daniele Spiga ◽  
Diego Ciangottini ◽  
Mirco Tracolli ◽  
Tommaso Tedeschi ◽  
Daniele Cesini ◽  
...  

The projected Storage and Compute needs for the HL-LHC will be a factor up to 10 above what can be achieved by the evolution of current technology within a flat budget. The WLCG community is studying possible technical solutions to evolve the current computing in order to cope with the requirements; one of the main focus is resource optimization, with the ultimate aim of improving performance and efficiency, as well as simplifying and reducing operation costs. As of today the storage consolidation based on a Data Lake model is considered a good candidate for addressing HL-LHC data access challenges. The Data Lake model under evaluation can be seen as a logical system that hosts a distributed working set of analysis data. Compute power can be “close” to the lake, but also remote and thus completely external. In this context we expect data caching to play a central role as a technical solution to reduce the impact of latency and reduce network load. A geographically distributed caching layer will be functional to many satellite computing centers that might appear and disappear dynamically. In this talk we propose a system of caches, distributed at national level, describing both deployment and results of the studies made to measure the impact on the CPU efficiency. In this contribution, we also present the early results on novel caching strategy beyond the standard XRootD approach whose results will be a baseline for an AI-based smart caching system.


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