Finite Element Analysis of Additive Manufacturing Based on Fused Deposition Modeling: Distortions Prediction and Comparison With Experimental Data

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Alberto Cattenone ◽  
Simone Morganti ◽  
Gianluca Alaimo ◽  
Ferdinando Auricchio
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Step Size ◽  
Time Step ◽  
Time Step Size ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
The Impact ◽  
Functional Components

Additive manufacturing (or three-dimensional (3D) printing) is constantly growing as an innovative process for the production of complex-shape components. Among the seven recognized 3D printing technologies, fused deposition modeling (FDM) covers a very important role, not only for producing representative 3D models, but, mainly due to the development of innovative material like Peek and Ultem, also for realizing structurally functional components. However, being FDM a production process involving high thermal gradients, non-negligible deformations and residual stresses may affect the 3D printed component. In this work we focus on meso/macroscopic simulations of the FDM process using abaqus software. After describing in detail the methodological process, we investigate the impact of several parameters and modeling choices (e.g., mesh size, material model, time-step size) on simulation outcomes and we validate the obtained results with experimental measurements.

Incorporation of fluorescent quantum dots for 3D printing and additive manufacturing applications

2018 ◽  
Vol 6 (28) ◽  
pp. 7584-7593 ◽  
Author(s):  
Cole D. Brubaker ◽  
Talitha M. Frecker ◽  
James R. McBride ◽  
Kemar R. Reid ◽  
G. Kane Jennings ◽  
...  
Keyword(s):  
Quantum Dots ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Quantum Dot ◽  
Fused Deposition Modeling ◽  
Fused Deposition ◽  
Cadmium Sulfur Selenide ◽  
Functionalized Materials ◽  
Deposition Modeling ◽  
Manufacturing Applications

3D printing of cadmium sulfur selenide quantum dot functionalized materials compatible with fused deposition modeling type processes and applications.

scholarly journals Experience of implementation in educational process modern technologies of FDM 3D printing

2021 ◽  
pp. 55-59
Author(s):  
Petr Andrienko ◽  
Vladimir Vasilevskij ◽  
Ivan Vittsivskyi
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Current Transformer ◽  
Educational Process ◽  
Small Scale ◽  
Thermoplastic Material ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Modern Technologies

Fused Deposition Modeling is an additive manufacturing technology where a temperature-controlled head extrudes a thermoplastic material onto a build platform in a predetermined path. Standard, advanced thermoplastics and composites are used for printing. Among the areas of application for FDM printing, the main ones are rapid prototyping, as well as small-scale and batch production. The purpose of the work is the implementation of FDM 3D printing technology in the educational process of students in specialty 141 "Electroenergy, electrotechnics and electromechanics". The features of the technology of additive manufacturing of electrical apparatuses parts by the method of FDM printing have been investigated. Parts of four standard sizes were printed using ABS + and PLA plastics, namely, current transformer carcasses in the amount of 110 pieces and sensor bodies in the amount of 100 pieces. For printing, an FDM 3D printer was used built on the XZ Head Y Bed kinematic scheme with an open working chamber. The analysis of defects in finished products was carried out, which showed that the main defects are deviations of the actual dimensions and geometric shape of the finished products. Ways to prevent the occurrence of these defects are considered, namely, correcting the size of the model at the stage of preparing the model for printing, minimizing the filling density of the model, using brims in models, setting the optimal temperature of the working platform and simultaneously printing several products. The results of the study o features of the technology of additive manufacturing of electrical apparatuses parts by the method of FDM printing made it possible to develop a set of laboratory works for students of the specialty 141 "Electroenergy, electrotechnics and electromechanics".

scholarly journals Determining the parameters for a 3D-printing process using the fused deposition modeling in order to manufacture an article with the required structural parameters

2021 ◽  
Vol 2 (1 (110)) ◽  
pp. 70-80
Author(s):  
Oleksii Vambol ◽  
Andrii Kondratiev ◽  
Svitlana Purhina ◽  
Maryna Shevtsova
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Structural Parameters ◽  
Technological Parameters ◽  
Non Linear Programming ◽  
Fused Deposition ◽  
Elasticity Module ◽  
Deposition Modeling ◽  
The Impact ◽  
Printing Parameters

The mass application of FDM technology is slowed down due to the difficulty of selecting 3D printing parameters in order to manufacture an article with the required characteristics. This paper reports a study into the impact of 3D printing parameters (temperature, print speed, layer height) on mechanical parameters (strength, elasticity module), as well as on the accuracy of printing and roughness of the surface of a specimen based on thermoplastic (PLA plastic). Several batches of specimens were fabricated for this study in accordance with ASTM D638 and ASTM D695, which were tested for tension, geometric accuracy, and roughness. Based on the experimental data, regression analysis was carried out and the functional dependences of the strength, elasticity module, printing precision, roughness of a surface on 3D printing parameters (temperature, speed, thickness of the layer) were constructed. In addition, the derived mathematical model underlying a method of non-linear programming has established such printing parameters that could provide for the required properties of a structure. The analytical dependences reported in the current work demonstrate a high enough determination factor in the examined range of parameters. Using functional dependences during the design phase makes it possible to assess the feasibility of its manufacture with the required properties, reduce the time to work out the process of printing it, and give recommendations on the technological parameters of 3D printing. The recommendations from this study could be used to make PLA-plastic articles for various purposes with the required properties

scholarly journals Polymer Composites Used in Rapid Prototyping Technology

2020 ◽  
Vol 44 (1) ◽  
pp. 15-20
Author(s):  
Katarzyna Bulanda ◽  
Mariusz Oleksy ◽  
Rafał Oliwa ◽  
Grzegorz Budzik ◽  
Tadeusz Markowski
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
New Materials ◽  
Fused Deposition ◽  
The Matrix ◽  
Molded Parts ◽  
Deposition Modeling ◽  
Injection Molded ◽  
The Impact

AbstractNew materials and filaments dedicated to 3D printing were obtained using the fused deposition modeling method, and the properties of the produced materials were investigated. Polylactide was used as a polymer base for the assays because of the desired properties of the polymer, mainly biodegradability, and the matrix was refilled by the addition of metallic nanofillers, such as bronze, copper, brass, and steel. For the composites obtained, mechanical properties were investigated to determine the dependence of the obtained results on the content and type of filler used and on the method of fabrication of the fittings. It was found that the additives present in the polymer matrix increased the fluidity of the material. The best results were obtained for the compositions with bronze and steel in which the mass flow rate was 72.97 and 79.99 g/10 min, respectively. The filled material that had lower hardness was measured by Rockwell and the impact strength was measured by Charpy. In addition, it was found that injection-molded parts obtained much better mechanical properties than those obtained by 3D printing.

scholarly journals Effect of Process Parameters on Energy Consumption, Physical, and Mechanical Properties of Fused Deposition Modeling

Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2406
Author(s):  
Emmanuel U. Enemuoh ◽  
Stefan Duginski ◽  
Connor Feyen ◽  
Venkata G. Menta
Keyword(s):  
Energy Consumption ◽  
Additive Manufacturing ◽  
Process Parameters ◽  
Fused Deposition Modeling ◽  
Function Optimization ◽  
Free Form ◽  
Production Time ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
The Impact

The application of the fused deposition modeling (FDM) additive manufacturing process has increased in the production of functional parts across all industries. FDM is also being introduced for industrial tooling and fixture applications due to its capabilities in building free-form and complex shapes that are otherwise challenging to manufacture by conventional methods. However, there is not yet a comprehensive understanding of how the FDM process parameters impact the mechanical behavior of engineered products, energy consumption, and other physical properties for different material stocks. Acquiring this information is quite a complex task, given the large variety of possible combinations of materials–additive manufacturing machines–slicing software process parameters. In this study, the knowledge gap is filled by using the Taguchi L27 orthogonal array design of experiments to evaluate the impact of five notable FDM process parameters: infill density, infill pattern, layer thickness, print speed, and shell thickness on energy consumption, production time, part weight, dimensional accuracy, hardness, and tensile strength. Signal-to-noise (S/N) ratio analysis and analysis of variance (ANOVA) were performed on the experimental data to quantify the parameters’ main effects on the responses and establish an optimal combination for the FDM process. The novelty of this work is the simultaneous evaluation of the effects of the FDM process parameters on the quality performances because most studies have considered one or two of the performances alone. The study opens an opportunity for multiobjective function optimization of the FDM process that can be used to effectively minimize resource consumption and production time while maximizing the mechanical and physical characteristics to fit the design requirements of FDM-manufactured products.

scholarly journals The Impact of Defects on Tensile Strength and Modulus of 3D Printed Parts Manufactured by Fused deposition Modeling

2021 ◽  
Author(s):  
Mobina Movahedi
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Research Work ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
The Impact ◽  
Printing Direction

Additive manufacturing (AM), 3D printing, is defined as a process of depositing materials layer by layer to create three-dimensional printed models, as opposed to subtractive manufacturing methodologies. It has the potential of revolutionizing field of manufacturing, which allows us to create more complex geometries with lower cost and faster speed in comparison to injection molding, compression forming, and forging. Therefore, 3D printing can shorten the design manufacturing cycle, reduce the production cost, and increase the competitiveness. Due to the improvements of processes and advancements of modeling and design, Fused Deposition Modeling (FDM) technologies, a common 3D printing technique, have been involved in wide various applications in the past three decades and numerous studies have been gathered. This research work studies directional properties of FDM 3D printed thermoplastic parts per ASTM D638. Tensile strength and modulus of the coupons along and perpendicular to the printing direction are evaluated. It is observed that FDM 3D printing introduces anisotropic behavior to the manufactured part, e.g. tensile strength of 57.7 and 30.8 MPa for loading along and perpendicular to the printing direction, respectively. FDM 3D printers are not ideal and introduce defects into the manufactured parts, e.g. in the form of missing material, gap. This study investigates the impact of gaps on tensile strength and modulus of 3D printed parts. A maximum reduction of 20% in strength is found for a gap (missing bead) along the loading direction.

scholarly journals The Impact of Defects on Tensile Strength and Modulus of 3D Printed Parts Manufactured by Fused deposition Modeling

2021 ◽  
Author(s):  
Mobina Movahedi
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Research Work ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
The Impact ◽  
Printing Direction

Additive manufacturing (AM), 3D printing, is defined as a process of depositing materials layer by layer to create three-dimensional printed models, as opposed to subtractive manufacturing methodologies. It has the potential of revolutionizing field of manufacturing, which allows us to create more complex geometries with lower cost and faster speed in comparison to injection molding, compression forming, and forging. Therefore, 3D printing can shorten the design manufacturing cycle, reduce the production cost, and increase the competitiveness. Due to the improvements of processes and advancements of modeling and design, Fused Deposition Modeling (FDM) technologies, a common 3D printing technique, have been involved in wide various applications in the past three decades and numerous studies have been gathered. This research work studies directional properties of FDM 3D printed thermoplastic parts per ASTM D638. Tensile strength and modulus of the coupons along and perpendicular to the printing direction are evaluated. It is observed that FDM 3D printing introduces anisotropic behavior to the manufactured part, e.g. tensile strength of 57.7 and 30.8 MPa for loading along and perpendicular to the printing direction, respectively. FDM 3D printers are not ideal and introduce defects into the manufactured parts, e.g. in the form of missing material, gap. This study investigates the impact of gaps on tensile strength and modulus of 3D printed parts. A maximum reduction of 20% in strength is found for a gap (missing bead) along the loading direction.

scholarly journals Polysaccharide 3D Printing for Drug Delivery Applications

Pharmaceutics ◽  
2022 ◽  
Vol 14 (1) ◽  
pp. 145
Author(s):  
Alexandra Zamboulis ◽  
Georgia Michailidou ◽  
Ioanna Koumentakou ◽  
Dimitrios N. Bikiaris
Keyword(s):  
Drug Delivery ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Large Family ◽  
Cellulose Derivatives ◽  
Natural Polymers ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Drug Delivery Applications

3D printing, or additive manufacturing, has gained considerable interest due to its versatility regarding design as well as in the large choice of materials. It is a powerful tool in the field of personalized pharmaceutical treatment, particularly crucial for pediatric and geriatric patients. Polysaccharides are abundant and inexpensive natural polymers, that are already widely used in the food industry and as excipients in pharmaceutical and cosmetic formulations. Due to their intrinsic properties, such as biocompatibility, biodegradability, non-immunogenicity, etc., polysaccharides are largely investigated as matrices for drug delivery. Although an increasing number of interesting reviews on additive manufacturing and drug delivery are being published, there is a gap concerning the printing of polysaccharides. In this article, we will review recent advances in the 3D printing of polysaccharides focused on drug delivery applications. Among the large family of polysaccharides, the present review will particularly focus on cellulose and cellulose derivatives, chitosan and sodium alginate, printed by fused deposition modeling and extrusion-based printing.

Additive Manufacturing as an Important Industry Player for the Next Decades

2019 ◽  
Vol 17 (16) ◽  
pp. 68-71
Author(s):  
Nastase-Dan Ciobota ◽  
Gheorghe Ion Gheorghe ◽  
Veronica Despa
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Rapid Prototyping ◽  
Full Advantage ◽  
Fused Deposition Modeling ◽  
Consumer Products ◽  
Motor Vehicles ◽  
Academic Institutions ◽  
Fused Deposition ◽  
Deposition Modeling

Abstract Additive Manufacturing (AM) concerns all classes of materials – polymers, metals, ceramics and glasses as well. For this reason, AM is in the focus of material scientists from all branches. Leaders of the industry realize that the possibilities of 3D printing are endless, and that these possibilities need ways and means to be taken full advantage of. Today, aerospace engineers are using the fused deposition modeling (FDM) method for rapid prototyping, part manufacturing, and tooling. They are followed by leaders and engineers from industry (industrial machines, motor vehicles, consumer products, medical/dental) but also from academic institutions and government/military.

scholarly journals Prototype for fit investigation

2021 ◽  
Vol 11 (1) ◽  
pp. 5-15
Author(s):  
Talal Alsardia ◽  
László Lovas ◽  
Péter Ficzere
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Physical Model ◽  
Fused Deposition Modeling ◽  
3 Dimensional ◽  
Promising Technology ◽  
3D Printing Technology ◽  
Fused Deposition ◽  
Deposition Modeling

Nowadays, additive manufacturing is a powerful tool and promising technology both for manufacturing and educational purposes. This work aims to present a case study of using 3 dimensional (3D) printing technology for fit investigations. It describes the creation of a physical model (prototype) by using the Fused Deposition Modeling (FDM) method. The prototype of two plates was made to perform an inspection how the prototype fits with other components.

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