Heat Loss of Insulated Pipes in Cross-Flow Winds

Author(s):  
Bjarte O. Kvamme ◽  
Jino Peechanatt ◽  
Ove T. Gudmestad ◽  
Knut E. Solberg ◽  
Yaaseen A. Amith

In recent years, there has been unprecedented interest shown in the Arctic region by the industry as it has become increasingly accessible for oil and gas exploration. This paper reviews existing literature on heat transfer coefficients and presents a comprehensive study of the heat transfer phenomenon in horizontal pipes (single/multiple pipe configurations) subjected to cross-flow wind besides the test methodology used to determine heat transfer coefficients through experiments. In this study, cross-flow winds of 5 m/s, 10 m/s, and 15 m/s blowing over several single pipe and multiple pipe configurations of diameter 25 mm and 50 mm steel pipes with insulation are examined. Based on the findings, the best correlation for use by the industry for single and multiple pipe configurations was found to be Churchill–Bernstein correlation. The deviation from the theoretical calculations and the experimental data for this correlation was found to be in the range of 0.40–1.61% for a 50 mm insulated pipe and −3.86% to −2.79% for a 25 mm insulated pipe. In the case of a multiple pipe configurations, the deviation was in the range 0.5–2.82% for 50 mm insulated pipe and 12–14% for 25 mm insulated pipes.

Author(s):  
Jino Peechanatt ◽  
Bjarte O. Kvamme ◽  
Ove T. Gudmestad ◽  
Yaaseen A. Amith

In recent years, there has been unprecedented interest shown in the Arctic region by the industry, as it has become increasingly accessible for oil and gas exploration, shipping, and tourism. The decrease in ice extent in the Arctic has renewed the interest in the Northern Sea route, necessitating further research to evaluate the adequacy of the equipment and appliances used on vessels traversing in polar waters. The introduction of the Polar Code by the International Maritime Organization (IMO) attempts to mitigate some of the risks endangering the vessels in Polar waters. The Polar Code is scheduled to take effect on 01.01.2017, and applies to all vessels traversing in polar waters. One of the requirements in the Polar Code is that means shall be provided to remove or prevent accretion of snow and/or ice from escape routes, embarkation areas and access points. Even though, prior to the formulation of Polar Code, the requirement for de-icing the deck surfaces on vessels already exists, the suitability of the equipment currently in use is debatable. Large amounts of energy is required to maintain an ice-free surface, which is not desirable economically or environmentally, due to the substantial increase in fuel consumption. In this study, a heated deck element manufactured by GMC Maritime AS is subjected to cross flow wind of 5 m/s, 10 m/s and 15 m/s at various sub-zero temperatures in GMC Maritime AS’s climate laboratory in Stavanger, Norway. The deck element is rated to 1400 W / m2, and is one of the designs provided by GMC Maritime AS. The power consumption of the deck element is measured and compared to theoretical heat loss calculations. Large discrepancies between the measured power consumption and the theoretical heat loss were discovered, indicating the need for further studies on the matter. As part of SARex Spitzbergen 2016, a search and rescue exercise conducted off North Spitzbergen, heated deck elements on board the Norwegian Coast Guard Vessel KV Svalbard were studied and are discussed in this paper. The heating elements in the deck elements were designed to specifications at the time of commissioning, but proves insufficient when the vessel is in transit or exposed to slight winds, allowing snow and ice to accumulate on the surface. Finally, suggestions for a more energy efficient design of deck elements are made, as the current designs are found to have potential for improvement, especially due to the lack of insulation between the deck elements and the hull of the vessel.


Author(s):  
Bingran Li ◽  
Cunliang Liu ◽  
Lin Ye ◽  
Huiren Zhu ◽  
Fan Zhang

Abstract To investigate the application of ribbed cross-flow coolant channels with film hole effusion and the effects of the internal cooling configuration on film cooling, experimental and numerical studies are conducted on the effect of the relative position of the film holes and different orientation ribs on the film cooling performance. Three cases of the relative position of the film holes and different orientation ribs (post-rib, centered, and pre-rib) in two ribbed cross-flow channels (135° and 45° orientation ribs) are investigated. The film cooling performances are measured under three blowing ratios by the transient liquid crystal measurement technique. A RANS simulation with the realizable k-ε turbulence model and enhanced wall treatment is performed. The results show that the cooling effectiveness and the downstream heat transfer coefficient for the 135° rib are basically the same in the three position cases, and the differences between the local effectiveness average values for the three are no more than 0.04. The differences between the heat transfer coefficients are no more than 0.1. The “pre-rib” and “centered” cases are studied for the 45° rib, and the position of the structures has little effect on the film cooling performance. In the different position cases, the outlet velocity distribution of the film holes, the jet pattern and the discharge coefficient are consistent with the variation in the cross flow. The related research previously published by the authors showed that the inclination of the ribs with respect to the holes affects the film cooling performance. This study reveals that the relative positions of the ribs and holes have little effect on the film cooling performance. This paper expands and improves the study of the effect of the internal cooling configuration on film cooling and makes a significant contribution to the design and industrial application of the internal cooling channel of a turbine blade.


2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.


Author(s):  
Rami Homsi ◽  
MD Islam ◽  
Yap Yit Fatt ◽  
Isam Janajreh

Abstract Heated and unheated flows with forced convection over two fixed circular cylinders in tandem are studied numerically for 80 ≤ Re ≤ 250 and 1 ≤ T* ≤ 2.3. Three different spacing ratios (L/D) = [2, 4, 8] are considered under three heating conditions. The scenarios considered are (1) heated upstream and unheated downstream cylinders, (2) unheated upstream and heated downstream cylinders and (3) heated upstream and downstream cylinders. These scenarios represent the limiting case for a cross-flow heat exchanger, where the downstream tubes are at increasingly lower or higher temperature for cooling or heating, respectively. The global aerodynamic forces on the cylinder as vortices shed was investigated. The flow is visualized by plotting the streamlines, temperature fields, and velocity magnitude contours for the different spacing ratios and compared to the flow regimes in literature namely, Extended-body, Reattachment, and Co-shedding regimes. The drag and surface heat transfer coefficients are analyzed for different scenarios. The effect of heating on the fluid properties and the resulted wakes in the flow are found to be strongly influenced by Re and L/D. The scenario of heated upstream and unheated downstream cylinders was found to increase the mean drag coefficient Cd on the upstream cylinder for L/D = 2 & 4 but is not as evident for the downstream cylinder. The heat transfer coefficient h on the upstream cylinder remained approximately the same regardless of a heated or unheated downstream cylinder. In contrast, h of the downstream cylinder decreases for the scenario of heated upstream and downstream cylinder.


2004 ◽  
Vol 126 (4) ◽  
pp. 528-534 ◽  
Author(s):  
S. B. Sathe ◽  
B. G. Sammakia

The results of a study of a new and unique high-performance air-cooled impingement heat sink are presented. An extensive numerical investigation of the heat sink performance is conducted and is verified by experimental data. The study is relevant to cooling of high-power chips and modules in air-cooled environments and applies to workstations or mainframes. In the study, a rectangular jet impinges on a set of parallel fins and then turns into cross flow. The effects of the fin thickness, gap nozzle width and fin shape on the heat transfer and pressure drop are investigated. It is found that pressure drop is reduced by cutting the fins in the central impingement zone without sacrificing the heat transfer due to a reduction in the extent of the stagnant zone. A combination of fin thicknesses of the order of 0.5 mm and channel gaps of 0.8 mm with appropriate central cutout yielded heat transfer coefficients over 1500 W/m2 K at a pressure drop of less than 100 N/m2, as is typically available in high-end workstations. A detailed study of flow-through heat sinks subject to the same constraints as the impingement heat sink showed that the flow-through heat sink could not achieve the high heat transfer coefficients at a low pressure drop.


Author(s):  
Ting Wang ◽  
Mingjie Lin ◽  
Ronald S. Bunker

Experimental studies on heat transfer and flow structure in confined impingement jets were performed. The objective of this study was to investigate the detailed heat transfer coefficient distribution on the jet impingement target surface and flow structure in the confined cavity. The distribution of heat transfer coefficients on the target surface was obtained by employing the transient liquid crystal method coupled with a 3-D inverse transient conduction scheme under Reynolds number ranging from 1039 to 5175. The results show that the average heat transfer coefficients increased linearly with the Reynolds number as Nu = 0.00304 Pr0.42Re. The effects of cross flow on heat transfer were investigated. The flow structure were analyzed to gain insight into convective heat transfer behavior.


2003 ◽  
Vol 125 (4) ◽  
pp. 682-691 ◽  
Author(s):  
M. E. Taslim ◽  
K. Bakhtari ◽  
H. Liu

Effective cooling of the airfoil leading edge is imperative in gas turbine designs. Among several methods of cooling the leading edge, impingement cooling has been utilized in many modern designs. In this method, the cooling air enters the leading edge cavity from the adjacent cavity through a series of crossover holes on the partition wall between the two cavities. The crossover jets impinge on a smooth leading-edge wall and exit through the film holes, and, in some cases, form a cross flow in the leading-edge cavity and move toward the end of the cavity. It was the main objective of this investigation to measure the heat transfer coefficient on a smooth as well as rib-roughened leading-edge wall. Experimental data for impingement on a leading-edge surface roughened with different conical bumps and radial ribs have been reported by the same authors previously. This investigation, however, deals with impingement on different horseshoe ribs and makes a comparison between the experimental and numerical results. Three geometries representing the leading-edge cooling cavity of a modern gas turbine airfoil with crossover jets impinging on (1) a smooth wall, (2) a wall roughened with horseshoe ribs, and (3) a wall roughened with notched-horseshoe ribs were investigated. The tests were run for a range of flow arrangements and jet Reynolds numbers. The major conclusions of this study were: (a) Impingement on the smooth target surface produced the highest overall heat transfer coefficients followed by the notched-horseshoe and horseshoe geometries. (b) There is, however, a heat transfer enhancement benefit in roughening the target surface. Among the three target surface geometries, the notched-horseshoe ribs produced the highest heat removal from the target surface, which was attributed entirely to the area increase of the target surface. (c) CFD could be considered as a viable tool for the prediction of impingement heat transfer coefficients on an airfoil leading-edge wall.


2012 ◽  
Vol 33 (3) ◽  
pp. 1-24 ◽  
Author(s):  
Dawid Taler

Abstract This paper presents a numerical method for determining heat transfer coefficients in cross-flow heat exchangers with extended heat exchange surfaces. Coefficients in the correlations defining heat transfer on the liquid- and air-side were determined using a nonlinear regression method. Correlation coefficients were determined from the condition that the sum of squared liquid and air temperature differences at the heat exchanger outlet, obtained by measurements and those calculated, achieved minimum. Minimum of the sum of the squares was found using the Levenberg-Marquardt method. The uncertainty in estimated parameters was determined using the error propagation rule by Gauss. The outlet temperature of the liquid and air leaving the heat exchanger was calculated using the analytical model of the heat exchanger.


2003 ◽  
Vol 125 (4) ◽  
pp. 994-1002 ◽  
Author(s):  
J. C. Bailey ◽  
J. Intile ◽  
T. F. Fric ◽  
A. K. Tolpadi ◽  
N. V. Nirmalan ◽  
...  

Experiments and numerical simulations were conducted to understand the heat transfer characteristics of a stationary gas turbine combustor liner cooled by impingement jets and cross flow between the liner and sleeve. Heat transfer was also aided by trip-strip turbulators on the outside of the liner and in the flowsleeve downstream of the jets. The study was aimed at enhancing heat transfer and prolonging the life of the combustor liner components. The combustor liner and flow sleeve were simulated using a flat-plate rig. The geometry has been scaled from actual combustion geometry except for the curvature. The jet Reynolds number and the mass-velocity ratios between the jet and cross flow in the rig were matched with the corresponding combustor conditions. A steady-state liquid crystal technique was used to measure spatially resolved heat transfer coefficients for the geometric and flow conditions mentioned above. The heat transfer was measured both in the impingement region as well as over the turbulators. A numerical model of the combustor test rig was created that included the impingement holes and the turbulators. Using CFD, the flow distribution within the flow sleeve and the heat transfer coefficients on the liner were both predicted. Calculations were made by varying the turbulence models, numerical schemes, and the geometrical mesh. The results obtained were compared to the experimental data and recommendations have been made with regard to the best modeling approach for such liner-flow sleeve configurations.


Author(s):  
Abubakar M. El-Jummah ◽  
Reyad A. A. Abdul Hussain ◽  
Gordon E. Andrews ◽  
John E. J. Staggs

A 10 row impingement heat transfer configuration with a single sided exit at the end of the impingement gap was modelled using conjugate heat transfer CFD. The predictions were compared with experimental results for an electrically heated, 6.35mm thick, metal wall of nimonic-75, which was impingement cooled. The geometry investigated was a square array of inline impingement 10 × 10 holes with X/D of 4.66 and Z/D of 3.06, where D = 3.27mm. The use of metal walls enabled the local surface averaged heat transfer coefficient h, to be estimated from an imbedded thermocouple that logged the rate of cooling when the heating was removed. Conjugate heat transfer analysis provided local h values, which were surface averaged for comparison with the measured h. The CFD results also provided velocity, turbulence and Nusselt number distributions on the target and impingement jet surfaces. The aerodynamics data enabled the pressure loss of the system to be predicted, which compared well with experimental measurements. The predicted surface distributions of Nusselt number were similar to the surface turbulence kinetic energy distributions, which demonstrated the importance of turbulence in convective heat transfer. Surface averaged heat transfer coefficients were predicted and are in good agreement with the measurements for five coolant mass flow rates. The predicted and measured results for surface averaged h were similar to measurements of other investigators for similar impingement geometries.


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