Inclination Angle Optimization for “Inclined Projected Winglet Pair” Vortex Generator

Author(s):  
Mohammad Oneissi ◽  
Charbel Habchi ◽  
Serge Russeil ◽  
Daniel Bougeard ◽  
Thierry Lemenand

Abstract Vortex generators (VG) are widely used in multifunctional heat exchangers/reactors for augmenting the heat transfer from fin plates to the working fluid. In this study, numerical simulations for longitudinal VGs are performed for both laminar and turbulent flow regimes. The shear-stress transport (SST) κ–ω model is used for modeling turbulence. Inclination angle for a new streamlined VG configuration called inclined projected winglet pair (IPWP) was varied to study the effect of this angle on the heat transfer enhancement and pressure drop. Response surface methodology (RSM) was used to deduce the inclination angle effects on heat transfer, pressure drop, and vorticity from both local and global points of view. Such study highlights the optimization for this VG configuration for better heat transfer intensification, based on thermal enhancement factor (TEF). Finally, it is found that the VG with inclination angle ranging from 30 deg to 35 deg exhibits the best global performance compared to other inclination angles. This type of studies is important for the enhancement of the thermal performance of heat exchangers and static mixers in various engineering applications.

2013 ◽  
Vol 655-657 ◽  
pp. 461-464 ◽  
Author(s):  
Su Fang Song

The three-dimensional model of heat exchangers with continuous helical baffles was built. The fluid flow dynamics and heat transfer of shell side in the helical baffled heat exchanger were simulated and calculated. The velocity, pressure and temperature distributions were achieved. The simulation shows that with the same baffle pitch, shell-side heat transfer coefficient increased by 25% and the pressure drop decreases by 18% in helical baffled heat exchanger compared with segmental helical baffles. With the analyzing of the flow and heat transfer in heat exchanger in 5 different inclination angles from 11°to 21°, it can be found that both shell side heat transfer coefficient and pressure drop will reduce respectively by 86% and 52% with the increases 11°to 21°of the inclination angles. Numerical simulation provided reliable theoretical reference for further engineering research of heat exchanger with helical baffles.


Author(s):  
Josua P. Meyer ◽  
Leon Liebenberg ◽  
Jonathan A. Olivier

Heat exchangers are usually designed in such a way that they do not operate in the transition region. This is usually due to a lack of information in this region. However, due to design constraints, energy efficiency requirements or change of operating conditions, heat exchangers are often forced to operate in this region. It is also well known that entrance disturbances influence where transition occurs. The purpose of this paper is to present experimental heat transfer and pressure drop data in the transition region for fully developed and developing flows inside smooth tubes using water as the working fluid. The use of different inlet disturbances were used to investigate its effect on transition. A tube-in-tube heat exchanger was used to perform the experiments, which ranged in Reynolds numbers from 1 000 to 20 000, with Prandtl numbers being between 4 and 6 while Grashof numbers were in the order of 105. Results showed that the type of inlet disturbance could delay transition to a Reynolds number as high as 7 000, while other inlets expedited it, confirming results of others. For heat transfer, though, it was found that transition was independent of the inlet disturbance and all commenced at the same Reynolds number, 2 000–3 000, which was attributed to secondary flow effects.


Author(s):  
Ece Özkaya ◽  
Selin Aradag ◽  
Sadik Kakac

In this study, three-dimensional computational fluid dynamics (CFD) analyses are performed to assess the thermal-hydraulic characteristics of a commercial Gasketed Plate Heat Exchangers (GPHEx) with 30 degrees of chevron angle (Plate1). The results of CFD analyses are compared with a computer program (ETU HEX) previously developed based on experimental results. Heat transfer plate is scanned using photogrammetric scan method to model GPHEx. CFD model is created as two separate flow zones, one for each of hot and cold domains with a virtual plate. Mass flow inlet and pressure outlet boundary conditions are applied. The working fluid is water. Temperature and pressure distributions are obtained for a Reynolds number range of 700–3400 and total temperature difference and pressure drop values are compared with ETU HEX. A new plate (Plate2) with corrugation pattern using smaller amplitude is designed and analyzed. The thermal properties are in good agreement with experimental data for the commercial plate. For the new plate, the decrease of the amplitude leads to a smaller enlargement factor which causes a low heat transfer rate while the pressure drop remains almost constant.


2020 ◽  
Vol 24 (1 Part A) ◽  
pp. 355-365
Author(s):  
Koray Karabulut

Plate heat exchangers have a widespread usage and the simplest parallel plate channel structures. Cross-corrugated ducts are basic channel geometries used in the plate heat exchangers. In this study, the increasing of heat transfer from the cross-corrugated triangular ducts by inserting triangular baffles with different placement angles into the channel upper side and pressure drop have been numerically investigated. Numerical calculations have been carried out to solve Navier-Stokes and energy equations by employing k-? turbulence model as 3-D and steady with ANSYS-FLUENT program. While inlet temperature of the air used as working fluid is 293 K, constant surface temperature values of the the lower corrugated channel walls are 373 K. The height of the baffle and apex angle of the corrugated duct have been taken constant as 0.5 H and 60?, respectively. Investigated Reynolds number range is 1000-6000 while the baffle placement angles are 30?, 45?, 60?, and 90?. Numerical results of this study are within 3.53% deviation with experimental study existed in literature. The obtained results have been presented as mean Nusselt number temperature and pressure variations of the fluid for each baffle angle. The temperature and velocity vector contour distributions have been also assessed for different Reynolds numbers and baffle angles. The value of the Num for the corrugated channel with 60? baffle angle is 8.2% higher than that of the 90? for the Re = 4000. Besides, for Re = 1000 the value of the pressure drop is 39% lower in the channel with 60? baffle angle than that of 90?.


Author(s):  
Amir Jokar ◽  
Mohammad H. Hosni ◽  
Steven J. Eckels

Experimental study of the single-phase heat transfer and fluid flow in mesochannels, i.e., between microchannels and minichannels, has received continued interest by researchers in recent years. The studies have resulted in empirical correlations for various geometries ranging from simple circular pipes to complicated enhanced non-circular channels. In spite of these extensive studies, it is still unclear whether the theories and correlations developed for conventional macrochannels are directly applicable for use in microchannels (Dh = 10–200 μm) and minichannels (Dh = 200 μm–3 mm) with heat exchanger applications. A few researchers have agreed that similar results maybe obtained for the laminar flow regime regardless of the channel size; however, no general agreement has been reached for the transitional and turbulent flow regimes yet. In this study, different mesochannel air-liquid compact heat exchangers were evaluated and the experimental results were compared with published empirical correlations. These compact heat exchangers were used in the secondary fluid loops of an automotive air conditioning system that used refrigerant R134a as the working fluid. A modified Wilson plot technique was applied to obtain the heat transfer coefficients, and the Fanning equation was used to calculate the pressure drop friction factors. The uncertainty estimates for the measured and calculated parameters were calculated. The results of this study showed that the well established heat transfer and pressure drop correlations for the macrochannels are not directly applicable for use in the compact heat exchangers with mesochannels.


Author(s):  
Ramin K. Rahmani ◽  
Anahita Ayasoufi ◽  
Theo G. Keith

In chemical processing industries, heating, cooling and other thermal processing of viscous fluids are an integral part of the unit operations. Enhancement of the natural and forced convection heat transfer rates has been the subject of numerous academic and industrial studies. Motionless mixers, also known as static mixers, are often used in continuous mixing, heat transfer, and chemical reactions applications. These mixers have low maintenance and operating costs, low space requirements, and have no moving parts. Heat exchangers equipped with mixing elements are especially well suited for heating or cooling highly viscous fluids. Shell and tube heat exchangers incorporate static mixing elements in the tubes to produce a heat transfer rate significantly higher than that of conventional heat exchangers. The mixing elements continuously create a new interface between the working fluid and tube wall, thereby producing a uniform heat history in the fluid. It is desired to employ motionless mixers in heat transfer applications to provide a high rate of heat transfer from a thermally homogenous fluid with low pressure drop. In the past, laboratory experimentation has been a fundamental part of the design process of a new static mixer for a given application as well as the selection of an existing static mixer. It is possible to use powerful computational fluid dynamics (CFD) tools to study the performance of these mixers without resorting to experimentation. In this paper, which is an extension to the previous work of the authors, the enhancement of performance of shell and tube heat exchangers by inserting motionless mixers (SMX and helical) is studied for creeping, laminar, and low-Re turbulent flows. It is shown that the studied mixers produced similar flow histories for the working fluid considered. Both SMX and helical mixers are able to increase thermal performance of heat exchangers. The SMX mixer manifests a higher performance in temperature blending and in heat transfer enhancement compared to the helical mixer. However, the pressure drop created by SMX elements, and consequently the required energy to maintain the flow in tube, is significantly higher.


Sign in / Sign up

Export Citation Format

Share Document