Effects of Effusion Cooling Pattern Near the Dilution Hole for a Double-Walled Combustor Liner—Part 1: Overall Effectiveness Measurements

Author(s):  
Adam C. Shrager ◽  
Karen A. Thole ◽  
Dominic Mongillo

The complex flow field in a gas turbine combustor makes cooling the liner walls a challenge. In particular, this paper is primarily focused on the region surrounding the dilution holes, which is especially challenging to cool due to the interaction between the effusion cooling jets and high-momentum dilution jets. This study presents overall effectiveness measurements for three different cooling hole patterns of a double-walled combustor liner. Only effusion hole patterns near the dilution holes were varied, which included: no effusion cooling; effusion holes pointed radially outward from the dilution hole; and effusion holes pointed radially inward toward the dilution hole. The double-walled liner contained both impingement and effusion plates as well as a row of dilution jets. Infrared thermography was used to measure the surface temperature of the combustor liners at multiple dilution jet momentum flux ratios and approaching freestream turbulence intensities of 0.5% and 13%. Results showed that the outward and inward geometries were able to more effectively cool the region surrounding the dilution hole compared to the closed case. A significant amount of the cooling enhancement in the outward and inward cases came from in-hole convection. Downstream of the dilution hole, the interactions between the inward effusion holes and the dilution jet led to lower levels of effectiveness compared to the other two geometries. High freestream turbulence caused a small decrease in overall effectiveness over the entire liner and was most impactful in the first three rows of effusion holes.

Author(s):  
Adam C. Shrager ◽  
Karen A. Thole ◽  
Dominic Mongillo

The complex flowfield in a gas turbine combustor makes cooling the liner walls a challenge. In particular, this paper is primarily focused on the region surrounding the dilution holes, which is especially challenging to cool due to the interaction between the effusion cooling jets and high-momentum dilution jets. This study presents overall effectiveness measurements for three different cooling hole patterns of a double-walled combustor liner. Only effusion hole patterns near the dilution holes were varied, which included: no effusion cooling; effusion holes pointed radially outward from the dilution hole; and effusion holes pointed radially inward toward the dilution hole. The double-walled liner contained both impingement and effusion plates as well as a row of dilution jets. Infrared thermography was used to measure the surface temperature of the combustor liners at multiple dilution jet momentum flux ratios and approaching freestream turbulence intensities of 0.5% and 13%. Results showed the outward and inward geometries were able to more effectively cool the region surrounding the dilution hole compared to the closed case. A significant amount of the cooling enhancement in the outward and inward cases came from in-hole convection. Downstream of the dilution hole, the interactions between the inward effusion holes and the dilution jet led to lower levels of effectiveness compared to the other two geometries. High freestream turbulence caused a small decrease in overall effectiveness over the entire liner and was most impactful in the first three rows of effusion holes.


Author(s):  
Adam C. Shrager ◽  
Karen A. Thole ◽  
Dominic Mongillo

The complex flowfield inside a gas turbine combustor creates a difficult challenge in cooling the combustor walls. Many modern combustors are designed with a double-wall that contain both impingement cooling on the backside of the wall and effusion cooling on the external side of the wall. Complicating matters is the fact that these double-walls also contain large dilution holes whereby the cooling film from the effusion holes is interrupted by the high-momentum dilution jets. Given the importance of cooling the entire panel, including the metal surrounding the dilution holes, the focus of this paper is understanding the flow in the region near the dilution holes. Near-wall flowfield measurements are presented for three different effusion cooling hole patterns near the dilution hole. The effusion cooling hole patterns were varied in the region near the dilution hole and include: no effusion holes; effusion holes pointed radially outward from the dilution hole; and effusion holes pointed radially inward toward the dilution hole. Particle image velocimetry (PIV) was used to capture the time-averaged flowfield at approaching freestream turbulence intensities of 0.5% and 13%. Results showed evidence of downward motion at the leading edge of the dilution hole for all three effusion hole patterns. In comparing the three geometries, the outward effusion holes showed significantly higher velocities toward the leading edge of the dilution jet relative to the other two geometries. Although the flowfield generated by the dilution jet dominated the flow downstream, each cooling hole pattern interacted with the flowfield uniquely. Approaching freestream turbulence did not have a significant effect on the flowfield.


Author(s):  
Adam C. Shrager ◽  
Karen A. Thole ◽  
Dominic Mongillo

The complex flowfield inside a gas turbine combustor creates a difficult challenge in cooling the combustor walls. Many modern combustors are designed with a double-wall that contain both impingement cooling on the backside of the wall and effusion cooling on the external side of the wall. Complicating matters is the fact that these double-walls also contain large dilution holes whereby the cooling film from the effusion holes is interrupted by the high-momentum dilution jets. Given the importance of cooling the entire panel, including the metal surrounding the dilution holes, the focus of this paper is understanding the flow in the region near the dilution holes. Near-wall flowfield measurements are presented for three different effusion cooling hole patterns near the dilution hole. The effusion cooling hole patterns were varied in the region near the dilution hole and include: no effusion holes; effusion holes pointed radially outward from the dilution hole; and effusion holes pointed radially inward toward the dilution hole. Particle image velocimetry (PIV) was used to capture the time-averaged flowfield at approaching freestream turbulence intensities of 0.5% and 13%. Results showed evidence of downward motion at the leading edge of the dilution hole for all three effusion hole patterns. In comparing the three geometries, the outward effusion holes showed significantly higher velocities toward the leading edge of the dilution jet relative to the other two geometries. Although the flowfield generated by the dilution jet dominated the flow downstream, each cooling hole pattern interacted with the flowfield uniquely. Approaching freestream turbulence did not have a significant effect on the flowfield.


Meccanica ◽  
2018 ◽  
Vol 53 (9) ◽  
pp. 2257-2271 ◽  
Author(s):  
Ahlem Ben Sik Ali ◽  
Wassim Kriaa ◽  
Hatem Mhiri ◽  
Philippe Bournot

Author(s):  
A. Andreini ◽  
C. Bianchini ◽  
A. Ceccherini ◽  
B. Facchini ◽  
L. Mangani ◽  
...  

A numerical analysis of two different effusion cooled plates, with a feasible arrangement for combustor liner application, is presented in this paper. Though having the same porosity and very shallow injection angle (17°), the first configuration presents a “conventional” circular drilling, while the other has “shaped” holes with such an elliptical cross-section that leads to a circular imprint on the cooled surface. Either geometries were the object of an experimental survey in which both adiabatic and overall effectiveness were measured. In order to compensate for the lack of detailed aerodynamic measurements, 3D CFD computations were performed for the two geometries. Steady state RANS calculations were carried out using a k–ε Two Layer turbulence model, both in the standard isotropic and in an algebraically corrected non isotropic version specifically tuned to better predict the lateral spreading of jets in a cross flow. Flow characteristic reproduce typical effusion cooled combustor liner conditions with blowing ratio of 5 and coolant jet Reynolds number of 12500. Even though good agreement could not be obtained comparing thermal adiabatic effectiveness with experiments, the findings of the experiments regarding the rating of the cooling efficiency of the two configurations were confirmed. Additionally, conjugate simulations were performed for the circular hole geometry in order to quantify heat transfer effects and to directly compare them with raw experimental overall effectiveness data.


Author(s):  
Leiyong Jiang

The flow fields of a combustor cooling wiggle strip and its corresponding simplified slot with conjugate heat transfer have been studied numerically. The effects of geometrical simplification on the flow fields have been analysed qualitatively and quantitatively. It is found that its effects on the flow velocity and temperature fields are limited to local regions near the cooling element, and are negligible in the far field. However, the simplification shows a considerable effect on the combustor liner temperature near the cooling element, about 8.5% of the average temperature across the cooling element. In short, using the simplified slot to replace the cooling wiggle strip in gas turbine combustor modeling is an acceptable practice if accurate liner temperature prediction is not required.


Author(s):  
Firat Kiyici ◽  
Ahmet Topal ◽  
Ender Hepkaya ◽  
Sinan Inanli

A numerical study, based on experimental work of Inanli et al. [1] is conducted to understand the heat transfer characteristics of film cooled test plates that represent the gas turbine combustor liner cooling system. Film cooling tests are conducted by six different slot geometries and they are scaled-up model of real combustor liner. Three different blowing ratios are applied to six different geometries and surface cooling effectiveness is determined for each test condition by measuring the surface temperature distribution. Effects of geometrical and flow parameters on cooling effectiveness are investigated. In this study, Conjugate Heat Transfer (CHT) simulations are performed with different turbulence models. Effect of the turbulent Prandtl Number is also investigated in terms of heat transfer distribution along the measurement surface. For this purpose, turbulent Prandtl number is calculated with a correlation as a function of local surface temperature gradient and its effect also compared with the constant turbulent Prandtl numbers. Good agreement is obtained with two-layered k–ϵ with modified Turbulent Prandtl number.


Author(s):  
K. O. Smith ◽  
A. Fahme

Three subscale, cylindrical combustors were rig tested on natural gas at typical industrial gas turbine operating conditions. The intent of the testing was to determine the effect of combustor liner cooling on NOx and CO emissions. In order of decreasing liner cooling, a metal louvre-cooled combustor, a metal effusion-cooled combustor, and a backside-cooled ceramic (CFCC) combustor were evaluated. The three combustors were tested using the same lean-premixed fuel injector. Testing showed that reduced liner cooling produced lower CO emissions as reaction quenching near the liner wall was reduced. A reduction in CO emissions allows a reoptimization of the combustor air flow distribution to yield lower NOx emissions.


Author(s):  
J. E. Sargison ◽  
S. M. Guo ◽  
M. L. G. Oldfield ◽  
G. D. Lock ◽  
A. J. Rawlinson

This paper presents the first flow visualisation for the previously published novel film cooling hole, the converging slot-hole or console. Published experimental results [4,5] have demonstrated that the console improved both the heat transfer and aerodynamic performance of turbine vane and rotor blade cooling systems. Flow visualisation data for a row of consoles was compared with that of cylindrical and fan-shaped holes and a slot at the same inclination angle of 35° to the surface, on a large-scale, flat-plate model at engine representative Reynolds numbers in a low speed tunnel with ambient temperature mainstream flow. The data were collected using a fine nylon mesh covered with thermochromic liquid crystals, which allowed measurement of gas temperature in planes perpendicular to the flow. The data demonstrated that the console film was similar to a slot film, and remained thin and attached to the surface for coolant to mainstream momentum flux ratios of 1.1 to 40 and for a case with no crossflow (infinite momentum flux ratio).


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