Poststall Behavior of a Multistage High Speed Compressor at Off-Design Conditions

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Fanzhou Zhao ◽  
John Dodds ◽  
Mehdi Vahdati

Stall followed by surge in a high speed compressor can lead to violent disruption of flow, damage to the blade structures and, eventually, engine shutdown. Knowledge of unsteady blade loading during such events is crucial in determining the aeroelastic stability of blade structures; experimental test of such events is, however, significantly limited by the potential risk and cost associated. Numerical modeling, such as unsteady computational fluid dynamics (CFD) simulations, can provide a more informative understanding of the flow field and blade forcing during poststall events; however, very limited publications, particularly concerning multistage high speed compressors, can be found. The aim of this paper is to demonstrate the possibility of using CFD for modeling full-span rotating stall and surge in a multistage high speed compressor, and, where possible, validate the results against experimental measurements. The paper presents an investigation into the onset and transient behavior of rotating stall and surge in an eight-stage high speed axial compressor at off-design conditions, based on 3D Reynolds-averaged Navier–Stokes (URANS) computations, with the ultimate future goal being aeroelastic modeling of blade forcing and response during such events. By assembling the compressor with a small and a large exit plenum volume, respectively, a full-span rotating stall and a deep surge were modeled. Transient flow solutions obtained from numerical simulations showed trends matching with experimental measurements. Some insights are gained as to the onset, propagation, and merging of stall cells during the development of compressor stall and surge. It is shown that surge is initiated as a result of an increase in the size of the rotating stall disturbance, which grows circumferentially to occupy the full circumference resulting in an axisymmetric flow reversal.

Author(s):  
Fanzhou Zhao ◽  
John Dodds ◽  
Mehdi Vahdati

Stall followed by surge in a high speed compressor can lead to violent disruption of flow, damage to the blade structures and, eventually, engine shutdown. A knowledge of unsteady blade loading during such events is crucial in determining the aeroelastic stability of blade structures, experimental test of such events is however significantly limited by the potential risk and cost associated. Numerical modelling, such as unsteady CFD simulations, can provide a more informative understanding of the flow field and blade forcing during post-stall events, however very limited publications, particularly concerning multi-stage high speed compressors, can be found. The aim of this paper is to demonstrate the possibility of using CFD for modelling full-span rotating stall and surge in a multi-stage high speed compressor, and, where possible, validate the results against experimental measurements. The paper presents an investigation into the onset and transient behaviour of rotating stall and surge in an 8-stage high speed axial compressor at off-design conditions, based on 3D URANS computations, with the ultimate future goal being aeroelastic modelling of blade forcing and response during such events. By assembling the compressor with a small and a large exit plenum volume respectively, a full-span rotating stall and a deep surge were modelled. Transient flow solutions obtained from numerical simulations showed trends matching with experimental measurements. Some insights are gained as to the onset, propagation and merging of stall cells during the development of compressor stall and surge. It is shown that surge is initiated as a result of an increase in the size of the rotating stall disturbance, which grows circumferentially to occupy the full circumference resulting in an axisymmetric flow reversal.


Author(s):  
Bülent Düz ◽  
Jule Scharnke ◽  
Rink Hallmann ◽  
Jan Tukker ◽  
Siddhant Khurana ◽  
...  

Abstract The kinematics under spilling and plunging breakers are investigated using both experimental and numerical methods. In a modular laboratory flume, the breakers were generated using dispersive focusing, and the kinematics underneath them were measured utilizing the Particle Image Velocimetry (PIV) technique. Using the state-of-art high-speed video cameras and lasers, the kinematics were measured at a high sampling rate without needing phase-locked averaging. Afterwards, Computational Fluid Dynamics (CFD) simulations were carried out for comparison purposes. These simulations were run in single-phase using a finite-volume based Navier-Stokes solver with a piecewise-linear interface reconstruction scheme. The spilling and plunging breakers from the measurements were reconstructed in the computational domain using an iterative scheme. As a result a good match with the measured waves was obtained in the simulations. Results indicate that even though measured kinematics are somewhat higher than the simulated ones especially in the spilling and overturning regions, the CFD simulations can accurately capture the relevant details of the flow and produce reasonably accurate kinematics in comparison with the PIV results.


1996 ◽  
Vol 118 (3) ◽  
pp. 529-535 ◽  
Author(s):  
P. W. Giel ◽  
J. R. Sirbaugh ◽  
I. Lopez ◽  
G. J. Van Fossen

Experimental measurements in the inlet of a transonic turbine blade cascade showed unacceptable pitchwise flow nonuniformity. A three-dimensional, Navier–Stokes computational fluid dynamics (CFD) analysis of the imbedded bellmouth inlet in the facility was performed to identify and eliminate the source of the flow nonuniformity. The blockage and acceleration effects of the blades were accounted for by specifying a periodic static pressure exit condition interpolated from a separate three-dimensional Navier–Stokes CFD solution of flow around a single blade in an infinite cascade. Calculations of the original inlet geometry showed total pressure loss regions consistent in strength and location to experimental measurements. The results indicate that the distortions were caused by a pair of streamwise vortices that originated as a result of the interaction of the flow with the imbedded bellmouth. Computations were performed for an inlet geometry that eliminated the imbedded bellmouth by bridging the region between it and the upstream wall. This analysis indicated that eliminating the imbedded bellmouth nozzle also eliminates the pair of vortices, resulting in a flow with much greater pitchwise uniformity. Measurements taken with an installed redesigned inlet verify that the flow nonuniformity has indeed been eliminated.


Author(s):  
Adam R. Hickman ◽  
Scott C. Morris

Flow field measurements of a high-speed axial compressor are presented during pre-stall and post-stall conditions. The paper provides an analysis of measurements from a circumferential array of unsteady shroud static pressure sensors during stall cell development. At low-speed, the stall cell approached a stable size in approximately two rotor revolutions. At higher speeds, the stall cell developed within a short amount of time after stall inception, but then fluctuated in circumferential extent as the compressor transiently approached a stable post-stall operating point. The size of the stall cell was found to be related to the annulus average flow coefficient. A discussion of Phase-Locked Average (PLA) statistics on flow field measurements during stable operation is also included. In conditions where rotating stall is present, flow field measurements can be Double Phase-Locked Averaged (DPLA) using a once-per-revolution (1/Rev) pulse and the period of the stall cell. The DPLA method provides greater detail and understanding into the structure of the stall cell. DPLA data indicated that a stalled compressor annulus can be considered to contained three main regions: over-pressurized passages, stalled passages, and recovering passages. Within the over-pressured region, rotor passages exhibited increased blade loading and pressure ratio compared to pre-stall values.


Author(s):  
Paul Xiubao Huang ◽  
Robert S. Mazzawy

This paper is a continuing work from one author on the same topic of the transient aerodynamics during compressor stall/surge using a shock tube analogy by Huang [1, 2]. As observed by Mazzawy [3] for the high-speed high-pressure (HSHP) ratio compressors of the modern aero-engines, surge is an event characterized with the stoppage and reversal of engine flow within a matter of milliseconds. This large flow transient is accomplished through a pair of internally generated shock waves and expansion waves of high strength. The final results are often dramatic with a loud bang followed by the spewing out of flames from both the engine intake and exhaust, potentially damaging to the engine structure [3]. It has been demonstrated in the previous investigations by Marshall [4] and Huang [2] that the transient flow reversal phase of a surge cycle can be approximated by the shock tube analogy in understanding its generation mechanism and correlating the shock wave strength as a function of the pre-surge compressor pressure ratio. Kurkov [5] and Evans [8] used a guillotine analogy to estimate the inlet overpressure associated with the sudden flow stoppage associated with surge. This paper will expand the progressive surge model established by the shock tube analogy in [2] by including the dynamic effect of airflow stoppage using an “integrated-flow” sequential guillotine/shock tube model. It further investigates the surge formation (characterized by flow reversal) and propagation patterns (characterized by surge shock and expansion waves) after its generation at different locations inside a compressor. Calculations are conducted for a 12-stage compressor using this model under various surge onset stages and compared with previous experimental data [3]. The results demonstrate that the “integrated-flow” model closely replicates the fast moving surge shock wave overpressure from the stall initiation site to the compressor inlet.


Author(s):  
A. Kumar ◽  
P. B. Nair ◽  
A. J. Keane ◽  
S. Shahpar

This paper presents a probabilistic analysis of the effect of erosion on the performance of compressor fan blades. A realistic parametric CAD model is developed to represent eroded blades. Design of Experiments (DOE) techniques are employed to generate a set of candidate points, which are combined with a parametric geometry modeling and grid generation routine to produce a hybrid mesh. A multigrid Reynolds-Averaged Navier Stokes (RANS) solver HYDRA with Spalart Allmaras turbulence model is used for Computational Fluid Dynamics (CFD) simulations. The data generated is used to create a surrogate model for efficient uncertainty propagation. This method is applied to a typical Rolls Royce compressor fan blade section. Monte Carlo Simulation, using the surrogate model, is executed for the probabilistic analysis of the compressor fan blade. Results show upto 5% increase in pressure loss for the eroded compressor fan blades.


2020 ◽  
Vol 36 (04) ◽  
pp. 259-270
Author(s):  
Ahmet Ziya Saydam ◽  
Serhan Gokcay ◽  
Mustafa Insel

Air wake distribution around the superstructure of a mega-yacht is a key concern for the designer because of various reasons such as comfort expectations in recreational deck areas, self-noise generation, air pollution and temperature gradients due to exhaust interactions, and safety of helicopter operations such as landing/take off and hovering. The Reynolds-averaged Navier-Stokes (RANS) technique in computational fluid dynamics (CFD) is frequently used in studies on mega-yacht hydrodynamics and aerodynamics with satisfactory results. In this article, a case study is presented for the utilization of CFD in a mega-yacht's superstructure design. The flow field in recreational open areas has been analyzed for the increase in velocity due to the existence of the superstructure. A reduction in self-noise of the mast structure has been aimed by reducing flow separation and vorticity. Time-dependent velocity data obtained with scale-resolving simulations are presented for the evaluation of helicopter landings. The capabilities and limitations of the RANS technique are discussed along with recent developments in modeling approaches.


Author(s):  
F Cakici ◽  
E Kahramanoglu ◽  
A D Alkan

Along with the development of computer technology, the capability of Computational Fluid Dynamics (CFD) to conduct ‘virtual computer experiments’ has increased. CFD tools have become the most important tools for researchers to deal with several complex problems. In this study, the viscous approach called URANS (Unsteady Reynolds Averaged Navier-Stokes) which has a fully non-linear base has been used to solve the vertical ship motions and added resistance problems in head waves. In the solution strategy, the FVM (Finite Volume Method) is used that enables numerical discretization. The ship model DTMB 5512 has been chosen for a series of computational studies at Fn=0.41 representing a high speed case. Firstly, by using CFD tools the TF (Transfer Function) graphs for the coupled heave- pitch motions in deep water have been generated and then comparisons have been made with IIHR (Iowa Institute of Hydraulic Research) experimental results and ordinary strip theory outputs. In the latter step, TF graphs of added resistance for deep water have been generated by using CFD and comparisons have been made only with strip theory.


2015 ◽  
Vol 157 (B2) ◽  
Author(s):  
M Ferrando ◽  
S Gaggero ◽  
D Villa

In recent years, the application of Computational Fluid Dynamics (CFD) methods experienced an exponential growth: the increase of the computational performances and the generalization of the Navier-Stokes equation to more complex physical problems made possible the solution of complex problems like free surfaces flows. The physical complexity of planing hulls flows poses some issues in the ability to numerically predict the global hydrodynamic parameters (hull resistance, dynamic attitude) of these configurations and on the expected confidence on the numerical results. In the last decade, commercial RANS software have been successfully applied for the prediction of the planing hull characteristics with reasonable correlation to the available experimental measurements. Recently, moreover, the interest in Open Source approaches, also for the solution of engineering problems, has rapidly grow. In this work, a set of calculations on a systematic series standard hull shape has been carried out, adopting from pre- to post- processing only Open Source tools. The comparison and the validation, through the available experimental measurements, of the computed results will define an optimal simulation strategy to include this kind of tools in the usual design loop.


2017 ◽  
Vol 159 (A4) ◽  
Author(s):  
F Cakici ◽  
E Kahramanoglu ◽  
A D Alkan

Along with the development of computer technology, the capability of Computational Fluid Dynamics (CFD) to conduct ‘virtual computer experiments’ has increased. CFD tools have become the most important tools for researchers to deal with several complex problems. In this study, the viscous approach called URANS (Unsteady Reynolds Averaged Navier-Stokes) which has a fully non-linear base has been used to solve the vertical ship motions and added resistance problems in head waves. In the solution strategy, the FVM (Finite Volume Method) is used that enables numerical discretization. The ship model DTMB 5512 has been chosen for a series of computational studies at Fn=0.41 representing a high speed case. Firstly, by using CFD tools the TF (Transfer Function) graphs for the coupled heave-pitch motions in deep water have been generated and then comparisons have been made with IIHR (Iowa Institute of Hydraulic Research) experimental results and ordinary strip theory outputs. In the latter step, TF graphs of added resistance for deep water have been generated by using CFD and comparisons have been made only with strip theory.


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