Mechanical Properties and Structure of Laser Beam and Wide Gap Brazed Joints Produced Using Mar M247–Amdry DF3 Powders

2018 ◽  
Vol 141 (4) ◽  
Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Mathieu Brochu
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Three Dimensional ◽  
Dendritic Structure ◽  
Gamma Prime ◽  
High Gamma ◽  
Weld Properties ◽  
Bulk Chemical ◽  
Brazed Joints ◽  
Wide Gap

The microstructure and mechanical properties of materials produced by wide gap brazing (WGB) and laser beam (LBW) cladding with different blends of Mar M247 and Amdry DF-3 brazing powders were studied. It was shown that LBW Mar M247-based materials comprised of 0.6 to 1 wt % B were weldable. The weld properties were superior to WGB deposits with the same bulk chemical composition, due to the formation of a dendritic structure typical for welded joints, and the precipitation of cuboidal borides of Cr, Mo, and W in the ductile Ni–Cr based matrix. Both materials were found to have useful properties for three-dimensional (3D) additive manufacturing (AM) and repair components manufactured from high gamma prime precipitation hardened superalloys.

Mechanical Properties and Structure of Laser Beam and Wide Gap Brazed Joints Produced Using Mar M247-Amdry DF3 Powders

2018 ◽  
Author(s):  
Alexandre Gontcharov ◽  
Yuan Tian ◽  
Paul Lowden ◽  
Mathieu Brochu
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Dendritic Structure ◽  
Gamma Prime ◽  
High Gamma ◽  
Weld Properties ◽  
Bulk Chemical ◽  
Brazed Joints ◽  
Properties Of Materials ◽  
Wide Gap

The microstructure and mechanical properties of materials produced by Wide Gap Brazing (WGB) and Laser Beam (LBW) cladding with different blends of Mar M247 and Amdry DF-3 brazing powders were studied. It was shown that LBW Mar M247 based materials comprised of 0.6 to 1 wt. % B were weldable. The weld properties were superior to WGB deposits with the same bulk chemical composition, due to the formation of a dendritic structure typical for welded joints, and the precipitation of cuboidal borides of Cr, Mo, and W in the ductile Ni-Cr based matrix. Both materials were found to have useful properties for 3D additive manufacturing (AM) and repair components manufactured from high gamma prime precipitation hardened superalloys.

Effect of Ruthenium, Rhenium and Yttria Additions on the Microstructure of Wide Gap Brazing of IN738

2007 ◽  
Author(s):  
Xiao Huang ◽  
Scott Yandt ◽  
Doug Nagy ◽  
Matthew Yao
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Life Cycle Cost ◽  
Filler Metal ◽  
Braze Alloy ◽  
Cost Effective ◽  
Brazed Joints ◽  
Brazed Joint ◽  
Wide Gap ◽  
Boride Phases

Modern gas and steam turbine components are subject to severe thermomechanical loads and extremely high temperature in order to provide increased performance and efficiency. Most high temperature turbine components are made of superalloys specifically developed for high temperature and high mechanical stress applications but at considerable cost. Defects may occur during manufacturing of superalloy castings as well as after service. Repair of these components, rather than replacement, helps to reduce the life cycle cost. Wide gap brazing is a cost effective and reliable means to repair gas turbine hot section components with defect sizes exceeding 0.3 mm. With proper control of the braze alloy and brazing cycle, the repaired region has been reported to posses mechanical properties approaching that of the parent materials. In order to further improve the mechanical properties of the repaired region and to explore the possibility of employing the wide gap brazing method to repair single crystal components in the future, three alloying additions, Ruthenium (Ru), Rhenium (Re) and yttria (Y2O3), were incorporated into the braze filler metal by mechanical alloying. The microstructures of the wide gap brazed joints with Ru, Re and yttria additions were studied and compared to a braze joint with standard wide gap braze alloys of IN738 and AWS BNi-9. It has been found that two types of borides formed in all braze alloys, namely eutectic γ-Ni-rich and boride phases and discrete boride containing primarily Cr and W (or Ru). The addition of Ru to the filler metal did not seem to modify the microstructural constituents after brazing. However, Ru partitioned strongly to the discrete borides. No isolated elemental Ru region was observed. On the other hand, Re addition was found to change the occurrence and distribution of both types of borides. The eutectic boride constituent was significantly reduced and finer discrete boride particles were observed. The addition of yttria did not change the boride formation but led to the generation of more voids in the brazed joint.

Biotemplated facile synthesis of three‐dimensional micro/nanoporous tin oxide: improving the flammable and mechanical properties of flexible PVC

2019 ◽  
Vol 14 (8) ◽  
pp. 828-830 ◽  
Author(s):  
Weihua Meng ◽  
Weihong Wu ◽  
Weiwei Zhang ◽  
Luyao Cheng ◽  
Yunhong Jiao ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tin Oxide ◽  
Three Dimensional ◽  
Facile Synthesis

Mechanical properties and fatigue behavior of CO2 laser beam welded armor steel joints

2020 ◽  
Vol 62 (7) ◽  
pp. 689-697
Author(s):  
Zulkuf Balalan ◽  
Furkan Sarsilmaz ◽  
Omer Ekinci
Keyword(s):  
Mechanical Properties ◽  
Laser Beam ◽  
Co2 Laser ◽  
Fatigue Behavior ◽  
Armor Steel ◽  
Steel Joints

scholarly journals Is Dialdehyde Chitosan a Good Substance to Modify Physicochemical Properties of Biopolymeric Materials?

2021 ◽  
Vol 22 (7) ◽  
pp. 3391
Author(s):  
Sylwia Grabska-Zielińska ◽  
Alina Sionkowska ◽  
Ewa Olewnik-Kruszkowska ◽  
Katarzyna Reczyńska ◽  
Elżbieta Pamuła
Keyword(s):  
Mechanical Properties ◽  
Tissue Engineering ◽  
Physicochemical Properties ◽  
Silk Fibroin ◽  
Three Dimensional ◽  
Microscopy Imaging ◽  
Maximum Deformation ◽  
One Step ◽  
Chitosan Blends ◽  
Fourier Transfer Infrared Spectroscopy

The aim of this work was to compare physicochemical properties of three dimensional scaffolds based on silk fibroin, collagen and chitosan blends, cross-linked with dialdehyde starch (DAS) and dialdehyde chitosan (DAC). DAS was commercially available, while DAC was obtained by one-step synthesis. Structure and physicochemical properties of the materials were characterized using Fourier transfer infrared spectroscopy with attenuated total reflectance device (FTIR-ATR), swelling behavior and water content measurements, porosity and density observations, scanning electron microscopy imaging (SEM), mechanical properties evaluation and thermogravimetric analysis. Metabolic activity with AlamarBlue assay and live/dead fluorescence staining were performed to evaluate the cytocompatibility of the obtained materials with MG-63 osteoblast-like cells. The results showed that the properties of the scaffolds based on silk fibroin, collagen and chitosan can be modified by chemical cross-linking with DAS and DAC. It was found that DAS and DAC have different influence on the properties of biopolymeric scaffolds. Materials cross-linked with DAS were characterized by higher swelling ability (~4000% for DAS cross-linked materials; ~2500% for DAC cross-linked materials), they had lower density (Coll/CTS/30SF scaffold cross-linked with DAS: 21.8 ± 2.4 g/cm3; cross-linked with DAC: 14.6 ± 0.7 g/cm3) and lower mechanical properties (maximum deformation for DAC cross-linked scaffolds was about 69%; for DAS cross-linked scaffolds it was in the range of 12.67 ± 1.51% and 19.83 ± 1.30%) in comparison to materials cross-linked with DAC. Additionally, scaffolds cross-linked with DAS exhibited higher biocompatibility than those cross-linked with DAC. However, the obtained results showed that both types of scaffolds can provide the support required in regenerative medicine and tissue engineering. The scaffolds presented in the present work can be potentially used in bone tissue engineering to facilitate healing of small bone defects.

scholarly journals 3D Printing of High Viscosity Reinforced Silicone Elastomers

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2239
Author(s):  
Nicholas Rodriguez ◽  
Samantha Ruelas ◽  
Jean-Baptiste Forien ◽  
Nikola Dudukovic ◽  
Josh DeOtte ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Performance ◽  
New Technologies ◽  
Three Dimensional ◽  
High Viscosity ◽  
Layer By Layer ◽  
Silicone Elastomers ◽  
Uv Curable ◽  
Octet Truss ◽  
Tunable Mechanical Properties

Recent advances in additive manufacturing, specifically direct ink writing (DIW) and ink-jetting, have enabled the production of elastomeric silicone parts with deterministic control over the structure, shape, and mechanical properties. These new technologies offer rapid prototyping advantages and find applications in various fields, including biomedical devices, prosthetics, metamaterials, and soft robotics. Stereolithography (SLA) is a complementary approach with the ability to print with finer features and potentially higher throughput. However, all high-performance silicone elastomers are composites of polysiloxane networks reinforced with particulate filler, and consequently, silicone resins tend to have high viscosities (gel- or paste-like), which complicates or completely inhibits the layer-by-layer recoating process central to most SLA technologies. Herein, the design and build of a digital light projection SLA printer suitable for handling high-viscosity resins is demonstrated. Further, a series of UV-curable silicone resins with thiol-ene crosslinking and reinforced by a combination of fumed silica and MQ resins are also described. The resulting silicone elastomers are shown to have tunable mechanical properties, with 100–350% elongation and ultimate tensile strength from 1 to 2.5 MPa. Three-dimensional printed features of 0.4 mm were achieved, and complexity is demonstrated by octet-truss lattices that display negative stiffness.

scholarly journals Conductive GelMA–Collagen–AgNW Blended Hydrogel for Smart Actuator

Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1217
Author(s):  
Jang Ho Ha ◽  
Jae Hyun Lim ◽  
Ji Woon Kim ◽  
Hyeon-Yeol Cho ◽  
Seok Geun Jo ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Umbilical Vein ◽  
Three Dimensional ◽  
Silver Nanowire ◽  
Structural Deformation ◽  
Rheological Analysis ◽  
Sem Image ◽  
Smart Actuator ◽  
Umbilical Vein Endothelial Cells ◽  
Electrical Stimuli

Blended hydrogels play an important role in enhancing the properties (e.g., mechanical properties and conductivity) of hydrogels. In this study, we generated a conductive blended hydrogel, which was achieved by mixing gelatin methacrylate (GelMA) with collagen, and silver nanowire (AgNW). The ratio of GelMA, collagen and AgNW was optimized and was subsequently gelated by ultraviolet light (UV) and heat. The scanning electron microscope (SEM) image of the conductive blended hydrogels showed that collagen and AgNW were present in the GelMA hydrogel. Additionally, rheological analysis indicated that the mechanical properties of the conductive GelMA–collagen–AgNW blended hydrogels improved. Biocompatibility analysis confirmed that the human umbilical vein endothelial cells (HUVECs) encapsulated within the three-dimensional (3D), conductive blended hydrogels were highly viable. Furthermore, we confirmed that the molecule in the conductive blended hydrogel was released by electrical stimuli-mediated structural deformation. Therefore, this conductive GelMA–collagen–AgNW blended hydrogel could be potentially used as a smart actuator for drug delivery applications.

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