Evaluation of Aircraft Engine Gas Path Diagnostic Methods Through ProDiMES

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Anastasios O. Koskoletos ◽  
Nikolaos Aretakis ◽  
Alexios Alexiou ◽  
Christoforos Romesis ◽  
Konstantinos Mathioudakis

Propulsion diagnostic method evaluation strategy (ProDiMES) offers an aircraft engine diagnostic benchmark problem where the performance of candidate diagnostic methods is evaluated while a fair comparison can be established. In the present paper, the performance evaluation of a number of gas turbine diagnostic methods using the ProDiMES software is presented. All diagnostic methods presented here were developed at the Laboratory of Thermal Turbomachinery of the National Technical University of Athens (LTT/NTUA). Component, sensor, and actuator fault scenarios that occur in a fleet of deteriorated twin-spool turbofan engines are considered. The performance of each diagnostic method is presented through the evaluation metrics introduced in the ProDiMES software. Remarks about each methods performance as well as the detectability and classification rates of each fault scenario are made.

Author(s):  
Orestis A. Koskoletos ◽  
Nikolaos Aretakis ◽  
Alexios Alexiou ◽  
Christoforos Romesis ◽  
Konstantinos Mathioudakis

Propulsion Diagnostic Method Evaluation Strategy (ProDiMES) offers an aircraft engine diagnostic benchmark problem where the performance of candidate diagnostic methods is evaluated while a fair comparison can be established. In the present paper, the performance evaluation of a number of gas turbine diagnostic methods using the ProDiMES software is presented. All diagnostic methods presented here were developed at the Laboratory of Thermal Turbomachinery of the National Technical University of Athens (LTT/NTUA). Component, sensor and actuator fault scenarios, that occur in a fleet of deteriorated twin-spool turbofan engines are considered. The performance of each diagnostic method is presented through the evaluation metrics introduced in the ProDiMES software. Remarks about each methods performance as well as the detectability and classification rates of each fault scenario are made.


Author(s):  
Donald L. Simon ◽  
Sébastien Borguet ◽  
Olivier Léonard ◽  
Xiaodong (Frank) Zhang

Recent technology reviews have identified the need for objective assessments of aircraft engine health management (EHM) technologies. To help address this issue, a gas path diagnostic benchmark problem has been created and made publicly available. This software tool, referred to as the Propulsion Diagnostic Method Evaluation Strategy (ProDiMES), has been constructed based on feedback provided by the aircraft EHM community. It provides a standard benchmark problem enabling users to develop, evaluate and compare diagnostic methods. This paper will present an overview of ProDiMES along with a description of four gas path diagnostic methods developed and applied to the problem. These methods, which include analytical and empirical diagnostic techniques, will be described and associated blind-test-case metric results will be presented and compared. Lessons learned along with recommendations for improving the public benchmarking processes will also be presented and discussed.


Author(s):  
Donald L. Simon ◽  
Sébastien Borguet ◽  
Olivier Léonard ◽  
Xiaodong (Frank) Zhang

Recent technology reviews have identified the need for objective assessments of aircraft engine health management (EHM) technologies. To help address this issue, a gas path diagnostic benchmark problem has been created and made publicly available. This software tool, referred to as the Propulsion Diagnostic Method Evaluation Strategy (ProDiMES), has been constructed based on feedback provided by the aircraft EHM community. It provides a standard benchmark problem enabling users to develop, evaluate, and compare diagnostic methods. This paper will present an overview of ProDiMES along with a description of four gas path diagnostic methods developed and applied to the problem. These methods, which include analytical and empirical diagnostic techniques, will be described and associated blind-test-case metric results will be presented and compared. Lessons learned along with recommendations for improving the public benchmarking processes will also be presented and discussed.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan

AbstractTemperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Benny George ◽  
Nagalingam Muthuveerappan

Abstract Temperature probes of different designs were widely used in aero gas turbine engines for measurement of air and gas temperatures at various locations starting from inlet of fan to exhaust gas from the nozzle. Exhaust Gas Temperature (EGT) downstream of low pressure turbine is one of the key parameters in performance evaluation and digital engine control. The paper presents a holistic approach towards life assessment of a high temperature probe housing thermocouple sensors designed to measure EGT in an aero gas turbine engine. Stress and vibration analysis were carried out from mechanical integrity point of view and the same was evaluated in rig and on the engine. Application of 500 g load concept to clear the probe design was evolved. The design showed strength margin of more than 20% in terms of stress and vibratory loads. Coffin Manson criteria, Larsen Miller Parameter (LMP) were used to assess the Low Cycle Fatigue (LCF) and creep life while Goodman criteria was used to assess High Cycle Fatigue (HCF) margin. LCF and HCF are fatigue related damage from high frequency vibrations of engine components and from ground-air-ground engine cycles (zero-max-zero) respectively and both are of critical importance for ensuring structural integrity of engine components. The life estimation showed LCF life of more than 4000 mission reference cycles, infinite HCF life and well above 2000 h of creep life. This work had become an integral part of the health monitoring, performance evaluation as well as control system of the aero gas turbine engine.


Author(s):  
Jianzhong Sun ◽  
Heng Jiang ◽  
Caiqiong Yang ◽  
Ruochen Liu

Particle ingestion into a gas turbine can have serious effects on both performance and engine in-service reliability. Thus there exists a need for in situ monitoring and characterizing particulate matter entering an aircraft engine inlet for the purposes of engine damages estimation and prognosis. This paper presents the initial development of Ingested Debris Monitoring System (IDMS) signal processing method of characterizing the ingested particles. A theoretical analysis and simulation study were carried out to study the relationships between the characteristics of the ingested sand particles and the features of the IDMS signal both in frequency- and time-domain. A Finite-Element Modeling (FEM) for the IDMS Sensor was developed, then the validated FEM modeling was used for simulation experiments of particles ingestion under various conditions of different particle moving speeds, concentrations and charge-to-mass ratios. Results of the theoretical analysis and simulation study demonstrates the feasibility and effectiveness of the proposed method to provide real time information characterizing the size and concentration of ingested sand particles, and will serve as an impetus to carry out further research.


Author(s):  
Devin O. O’Dowd ◽  
Aaron R. Byerley

This paper presents a practical approach to designing a gas turbine nozzle with the help of the Aircraft Engine Design textbook as well as the software program Nozzle, a subprogram within the Aircraft Engine Design System Analysis Software suite AEDsys. The current textbook and software allow for a variable wetted length of the converging and diverging nozzle sections. Critical feedback from industry experts has inspired an attempt to design a nozzle with fixed wetted material lengths. This paper is written to augment classroom treatment, but will also support others who use the Aircraft Engine Design text and software for a preliminary engine design capstone. This approach is further guided by the actual scaling of the Pratt & Whitney F100 variable geometry converging-diverging nozzle, where wetted lengths are fixed. The chief goal is to equip students at the United States Air Force Academy with a refined approach that is more realistic of a manufactured nozzle design, producing a graphical representation of a nozzle schedule at different speed and altitude flight conditions, both with and without afterburner.


Author(s):  
Joshua A. Clough ◽  
Mark J. Lewis

The development of new reusable space launch vehicle concepts has lead to the need for more advanced engine cycles. Many two-stage vehicle concepts rely on advanced gas turbine engines that can propel the first stage of the launch vehicle from a runway up to Mach 5 or faster. One prospective engine for these vehicles is the Air Turborocket (ATR). The ATR is an innovative aircraft engine flowpath that is intended to extend the operating range of a conventional gas turbine engine. This is done by moving the turbine out of the core engine flow, alleviating the traditional limit on the turbine inlet temperature. This paper presents the analysis of an ATR engine for a reusable space launch vehicle and some of the practical problems that will be encountered in the development of this engine.


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