In-Cylinder Pressure-Based Low-Pressure-Cooled Exhaust Gas Recirculation Estimation Methods for Turbocharged Gasoline Direct Injection Engines

Author(s):  
Donghyuk Jung ◽  
Haksu Kim ◽  
Seungwoo Hong ◽  
Yeongseop Park ◽  
Hyungbok Lee ◽  
...  

This paper proposes three different methods to estimate the low-pressure cooled exhaust gas recirculation (LP-EGR) mass flow rate based on in-cylinder pressure measurements. The proposed LP-EGR models are designed with various combustion parameters (CP), which are derived from (1) heat release analysis, (2) central moment calculation, and (3) principal component analysis (PCA). The heat release provides valuable insights into the combustion process, such as flame speed and energy release. The central moment calculation enables quantitative representations of the shape characteristics in the cylinder pressure. The PCA also allows the extraction of the influential features through simple mathematical calculations. In this paper, these approaches focus on extracting the CP that are highly correlated to the diluent effects of the LP-EGR, and the parameters are used as the input states of the polynomial regression models. Moreover, in order to resolve the effects of cycle-to-cycle variations on the estimation results, a static model-based Kalman filter is applied to the CP for the practically usable estimation. The fast and precise performance of the proposed models was validated in real-time engine experiments under steady and transient conditions. The proposed LP-EGR mass flow model was demonstrated under a wide range of steady-states with an R2 value over 0.98. The instantaneous response of the cycle-basis LP-EGR estimation was validated under transient operations.

2019 ◽  
pp. 146808741987900
Author(s):  
Donghyuk Jung ◽  
Inyoung Hwang ◽  
Yuhyeok Jo ◽  
Chulhoon Jang ◽  
Manbae Han ◽  
...  

Low-pressure cooled exhaust gas recirculation is one of the most promising technologies for improving fuel efficiency of turbocharged gasoline direct injection engines. To realize the beneficial effects of the low-pressure cooled exhaust gas recirculation, the accurate estimation of the low-pressure cooled exhaust gas recirculation rate is essential for precise low-pressure cooled exhaust gas recirculation control. In this respect, previous studies have suggested in-cylinder pressure-based low-pressure cooled exhaust gas recirculation models to obtain the low-pressure cooled exhaust gas recirculation rate into the cylinders with fast response. However, these methods require considerable manual process of feature engineering to extract and analyze the combustion characteristics from the cylinder pressure traces. Furthermore, the performance of the entire model is limited solely to certain hand-crafted characteristics and their mathematical formulations. To resolve these limitations, we propose an in-cylinder pressure-based convolutional neural network for low-pressure cooled exhaust gas recirculation estimation. Because the convolutional neural network model automatically learns the complex function between the raw input of the high-dimensional cylinder pressure traces and the low-pressure cooled exhaust gas recirculation rate through an end-to-end deep learning framework, this convolutional neural network model provides a more effective and precise modeling process compared to the conventional combustion characteristics-based regression models. The proposed convolutional neural network model consists of the input layer with the previous consecutive cycles of the pressure traces to resolve the model uncertainty from cycle-to-cycle variations. This input layer is connected to one convolutional layer, two fully connected layers, and the final output layer that is the target low-pressure cooled exhaust gas recirculation rate. The proposed model was trained, validated, and tested using a total of 50,000 cycles of engine experimental data under various transient driving conditions. The remarkable accuracy of the proposed model was evaluated with R2 values over 0.99 and root mean square error values of less than 1.5% under the transient conditions. Moreover, the real-time performance and low memory requirement were also verified on the target embedded platform.


2019 ◽  
Vol 22 (1) ◽  
pp. 284-294 ◽  
Author(s):  
FCP Leach ◽  
MH Davy ◽  
MS Peckham

As the control of real driving emissions continues to increase in importance, the importance of understanding emission formation mechanisms during engine transients similarly increases. Knowledge of the NO2/NOx ratio emitted from a diesel engine is necessary, particularly for ensuring optimum performance of NOx aftertreatment systems. In this work, cycle-to-cycle NO and NOx emissions have been measured using a Cambustion CLD500, and the cyclic NO2/NOx ratio calculated as a high-speed light-duty diesel engine undergoes transient steps in load, while all other engine parameters are held constant across a wide range of operating conditions with and without exhaust gas recirculation. The results show that changes in NO and NOx, and hence NO2/NOx ratio, are instantaneous upon a step change in engine load. NO2/NOx ratios have been observed in line with previously reported results, although at the lightest engine loads and at high levels of exhaust gas recirculation, higher levels of NO2 than have been previously reported in the literature are observed.


2020 ◽  
Vol 21 (10) ◽  
pp. 1857-1877 ◽  
Author(s):  
Tim Franken ◽  
Fabian Mauss ◽  
Lars Seidel ◽  
Maike Sophie Gern ◽  
Malte Kauf ◽  
...  

This work presents the assessment of direct water injection in spark-ignition engines using single cylinder experiments and tabulated chemistry-based simulations. In addition, direct water injection is compared with cooled low-pressure exhaust gas recirculation at full load operation. The analysis of the two knock suppressing and exhaust gas cooling methods is performed using the quasi-dimensional stochastic reactor model with a novel dual fuel tabulated chemistry model. To evaluate the characteristics of the autoignition in the end gas, the detonation diagram developed by Bradley and co-workers is applied. The single cylinder experiments with direct water injection outline the decreasing carbon monoxide emissions with increasing water content, while the nitrogen oxide emissions indicate only a minor decrease. The simulation results show that the engine can be operated at λ = 1 at full load using water–fuel ratios of up to 60% or cooled low-pressure exhaust gas recirculation rates of up to 30%. Both technologies enable the reduction of the knock probability and the decrease in the catalyst inlet temperature to protect the aftertreatment system components. The strongest exhaust temperature reduction is found with cooled low-pressure exhaust gas recirculation. With stoichiometric air–fuel ratio and water injection, the indicated efficiency is improved to 40% and the carbon monoxide emissions are reduced. The nitrogen oxide concentrations are increased compared to the fuel-rich base operating conditions and the nitrogen oxide emissions decrease with higher water content. With stoichiometric air–fuel ratio and exhaust gas recirculation, the indicated efficiency is improved to 43% and the carbon monoxide emissions are decreased. Increasing the exhaust gas recirculation rate to 30% drops the nitrogen oxide emissions below the concentrations of the fuel-rich base operating conditions.


MTZ worldwide ◽  
2008 ◽  
Vol 69 (2) ◽  
pp. 20-26 ◽  
Author(s):  
Stefan Münz ◽  
Christiane Römuss ◽  
Peter Schmidt ◽  
Kai-Henning Brune ◽  
Heinz-Peter Schiffer

2017 ◽  
Vol 18 (10) ◽  
pp. 973-990 ◽  
Author(s):  
Jaeheun Kim ◽  
Choongsik Bae

An investigation was carried out to examine the feasibility of replacing the conventional high-pressure loop/low-pressure loop exhaust gas recirculation with a combination of internal and low-pressure loop exhaust gas recirculation. The main objective of this alternative exhaust gas recirculation path configuration is to extend the limits of the late intake valve closing strategy, without the concern of backpressure caused by the high-pressure loop exhaust gas recirculation. The late intake valve closing strategy improved the conventional trade-off relation between nitrogen oxides and smoke emissions. The gross indicated mean effective pressure was maintained at a similar level, as long as the intake boosting pressure kept changing with respect to the intake valve closing timing. Applying the high-pressure loop exhaust gas recirculation in the boosted conditions yielded concern of the exhaust backpressure increase. The presence of high-pressure loop exhaust gas recirculation limited further intake valve closing retardation when the negative effect of increased pumping work cancelled out the positive effect of improving the emissions’ trade-off. Replacing high-pressure loop exhaust gas recirculation with internal exhaust gas recirculation reduced the burden of such exhaust backpressure and the pumping loss. However, a simple feasibility analysis indicated that a high-efficiency turbocharger was required to make the pumping work close to zero. The internal exhaust gas recirculation strategy was able to control the nitrogen oxides emissions at a low level with much lower O2 concentration, even though the initial in-cylinder temperature was high due to hot residual gas. Retardation of intake valve closing timing and intake boosting contributed to increasing the charge density; therefore, the smoke emission reduced due to the higher air–fuel ratio value exceeding 25. The combination of internal and low pressure loop loop exhaust gas recirculation with late intake valve closing strategy exhibited an improvement on the trade-off relation between nitrogen oxides and smoke emissions, while maintaining the gross indicated mean effective pressure at a comparable level with that of the high-pressure loop exhaust gas recirculation configuration.


2017 ◽  
Vol 170 (3) ◽  
pp. 88-95
Author(s):  
Andrzej BIENIEK ◽  
Jarosław MAMALA ◽  
Mariusz GRABA ◽  
Krystian HENNEK

An attempt has been made to clarify the effect of wide-ranging control of the exhaust gas recirculation system on the cylinder pressure and ecological engine performance. This publication contains the results of tests performed on the CI (compression ignition) engine of the off-road vehicle mounted on the test bench. The study was based on advanced EGR control with a proportional valve and a very efficient exhaust gases cooling system. Analysis of the test results is based on the cylinder pressure and the concentration of NOx and PM components at exhaust gases. The study included the influence of the exhaust gas recirculation system control on parameters such as differential pressure, MBF, and relative NOx and PM emissions. As demonstrated by the analysis conducted, the EGR valve control method and the exhaust gas cooling intensity significantly affect the cylinder pressure and its ecological performance.


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