scholarly journals An Experimental Study of Fracture Toughness for Nano/Ultrafine Grained Al5052/Cu Multilayered Composite Processed by Accumulative Roll Bonding

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
D. Rahmatabadi ◽  
B. Mohammadi ◽  
R. Hashemi ◽  
T. Shojaee
Keyword(s):  
Fracture Toughness ◽  
Stress Fracture ◽  
Plane Stress ◽  
Accumulative Roll Bonding ◽  
Uniaxial Tensile ◽  
Roll Bonding ◽  
Multilayered Composite ◽  
Maximum Value ◽  
Ultrafine Grained ◽  
Pure Cu

In this study, ultrafine grained Al5052/Cu multilayered composite has been produced by accumulative roll bonding (ARB) and fracture properties have been studied using plane stress fracture toughness. The fracture toughness has been investigated for the unprocessed specimens, primary sandwich and first, second, and third cycles of ARB process by ASTM E561 and compact tension (CT) specimens. Also, the microstructure and mechanical properties have been investigated using optical microscopy, scanning electron microscopy, uniaxial tensile tests, and microhardness measurements. The value of plane stress fracture toughness for the ultrafine grained Al5052/Cu composite increased by increasing the number of ARB cycles, continuously from the primary sandwich to end of the third cycle. The maximum value of 59.1 MPa m1/2 has been obtained that it is about 2.77 and 4.05 more than Al5052 and pure Cu (unprocessed specimens). This phenomenon indicated that ARB process and the addition of copper to aluminum alloy could increase the value of fracture toughness to more than three times. The results showed that by increasing the ARB cycles, the thickness of copper layers reduced and after the fifth cycle, the excellent uniformity of Cu layers achieved. By increasing the number of ARB cycles, the microhardness of both aluminum and copper layers have been significantly increased. The tensile strength of the sandwich has been enhanced continually, and the maximum value of 566.5 MPa has been achieved.

scholarly journals Improving the Fracture Toughness of Multi-Layered Commercial Pure Aluminum via Warm Accumulative Roll Bonding

2021 ◽  
Author(s):  
Ali Akhavan Attar ◽  
Ali Alavi Nia ◽  
Yousef Mazaheri ◽  
Ehsan Ghassemali
Keyword(s):  
Fracture Toughness ◽  
Accumulative Roll Bonding ◽  
Electron Backscatter Diffraction ◽  
Pure Aluminum ◽  
Fatigue Loading ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Effective Parameters ◽  
Roll Bonding ◽  
Commercial Pure Aluminum

Abstract In this study, the fracture toughness of the multi-layered commercial pure aluminum samples (AA1050) prepared by warm accumulative roll bonding (WARB) was investigated for the first time. Based on the ASTM E561 standard, the R-curve method was utilized to measure the plane stress fracture toughness. Compact tension (CT) samples were prepared from the sheets that were processed by different ARB cycles. Mechanical properties, microstructure, and fracture surfaces of the CT samples were studied by uniaxial tensile test, electron backscatter diffraction (EBSD), and scanning electron microscopy (SEM), respectively. By increasing the number of WARB cycles, fracture toughness increased; after five cycles, 78% enhancement was observed compared to the pre-processed state. A correlation was seen between the fracture toughness variations and ultimate tensile strength (UTS). WARB enhanced UTS up to 95%, while the grain size showed a reduction from 35 to 1.8 µm. Measured fracture toughness values were compared with the room temperature ARB outcomes, and the effective parameters were analyzed. Fractography results indicated that the presence of tiny cliffs and furrows and hollow under fatigue loading zones and shear ductile rupture in the Quasi-static tensile loading zone.

Mechanical Properties and Aging Behavior of Ultrafine Grained Al-Ag Alloy Fabricated by Accumulative Roll-Bonding

2014 ◽  
Vol 794-796 ◽  
pp. 851-856
Author(s):  
Tadashiege Nagae ◽  
Nobuhiro Tsuji ◽  
Daisuke Terada
Keyword(s):  
Mechanical Properties ◽  
Grain Refinement ◽  
Accumulative Roll Bonding ◽  
Precipitation Hardening ◽  
Tensile Elongation ◽  
Solution Treatment ◽  
High Strength ◽  
Subsequent Aging ◽  
Roll Bonding ◽  
Ultrafine Grained

Accumulative roll-bonding (ARB) process is one of the severe plastic deformation processes for fabricating ultrafine grained materials that exhibit high strength. In aluminum alloys, aging heat treatment has been an important process for hardening materials. In order to achieve good mechanical properties through the combination of grain refinement hardening and precipitation hardening, an Al-4.2wt%Ag binary alloy was used in the present study. After a solution treatment at 550°C for 1.5hr, the alloy was severely deformed by the ARB process at room temperature (RT) up to 6 cycles (equivalent strain of 4.8). The specimens ARB-processed by various cycles (various strains) were subsequently aged at 100, 150, 200, 250°C, and RT. The hardness of the solution treated (ST) specimen increased by aging. On the other hand, hardness of the ARB processed specimen decreased after aging at high temperatures such as 250°C. This was probably due to coarsening of precipitates or/and matrix grains. The specimen aged at lower temperature showed higher hardness. The maximum harnesses achieved by aging for the ST specimen, the specimens ARB processed by 2 cycles, 4 cycles and 6 cycles were 55HV, 71HV, 69HV and 65HV, respectively. By tensile tests it was shown that the strength increased by the ARB process though the elongation decreased significantly. However, it was found that the tensile elongation of the ARB processed specimens was improved by aging without sacrificing the strength. The results suggest that the Al-Ag alloy having large elongation as well as high strength can be realized by the combination of the ARB process for grain refinement and the subsequent aging for precipitation hardening.

Determination of Fracture Toughness and K-R Curve for 2524-T3 Aluminum Alloy

2011 ◽  
Vol 291-294 ◽  
pp. 1039-1042
Author(s):  
Wei Xie ◽  
Shao Wei Tu ◽  
Qi Qing Huang ◽  
Ya Zhi Li
Keyword(s):  
Fracture Toughness ◽  
Aluminum Alloy ◽  
Stress Fracture ◽  
Test Data ◽  
Plane Stress ◽  
Crack Extension ◽  
Room Temperature ◽  
Mode I ◽  
Average Value

In the present work, the resistance to crack extension of 2524-T3 aluminum alloy under Mode I loading was studied by using the middle-cracked tension M (T) specimens. The curve, plane-stress fracture toughness and apparent plane-stress fracture toughness were calculated by test data. The average value of measured fracture toughness at room temperature was 161 MPam1/2. The results and conclusions can be referred in airplane skin design.

Review on Accumulative Roll Bonding (ARB) Techniques for Improving the Mechanical Properties of Multi-Layered Materials

2020 ◽  
Vol 979 ◽  
pp. 84-88
Author(s):  
A. Arun ◽  
Lakshmanan Poovazhgan
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Accumulative Roll Bonding ◽  
Nanocrystalline Structure ◽  
Hardness Test ◽  
Roll Bonding ◽  
Transmission Electron ◽  
Ultrafine Grained ◽  
Materials Used ◽  
Number Of Passes

Accumulative Roll Bonding (ARB) is one among the techniques in Severe Plastic Deformation (SPD) which is used to produce ultrafine grains and nanocrystalline structure in the materials used. Tensile test, micro hardness test, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and bending tests are the various tests carried out to understand the grain refinement of ARB materials. ARB is carried out in homogenous and heterogeneous materials to bring out the useful applications of ultrafine grained materials. ARB process mainly carried out in room, warm and hot temperature. The variations in the structure of the material are obtained by changing the load applied on the roller and by increasing the number of passes. This review paper brings out how the mechanical properties of the materials are improved by ARB process

Structure and mechanical properties of Ni/Ti multilayered composites produced by accumulative roll-bonding process

2019 ◽  
Vol 54 (8) ◽  
pp. 1119-1126
Author(s):  
Mohammad Mokhles ◽  
Morteza Hosseini ◽  
Habib Danesh-Manesh ◽  
Seyed Mojtaba Zebarjad
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Accumulative Roll Bonding ◽  
Tensile Tests ◽  
Total Elongation ◽  
Uniaxial Tensile ◽  
Roll Bonding ◽  
Multilayered Composites ◽  
Scanning Electron

This research studies the structure and mechanical properties of Ni/Ti multilayered composites produced from commercial pure Ni and Ti foils by accumulative roll-bonding technique. To investigate these properties, scanning electron microscopy, Vickers microhardness, and uniaxial tensile tests were conducted at different processing cycles. Studies showed that in terms of structure, Ni and Ti layers maintain their continuity even up to 10 cycles of accumulative roll-bonding. Moreover, the energy-dispersive spectroscopy in scanning electron microscopy detected no deformation induced diffusion or reactive interfacial zones. It was found that by increasing the accumulative roll-bonding cycles, tensile and yield strengths as well as the hardness of the composite enhance and the total elongation reduces continuously.

Martensitic Transformation from Ultrafine Grained Austenite Fabricated by ARB in Fe-24Ni-0.3C

2010 ◽  
Vol 667-669 ◽  
pp. 361-366 ◽  
Author(s):  
Hamidreza Jafarian ◽  
Ehsan Borhani ◽  
Akinobu Shibata ◽  
Daisuke Terada ◽  
Nobuhiro Tsuji
Keyword(s):  
Martensitic Transformation ◽  
Accumulative Roll Bonding ◽  
Martensite Transformation ◽  
Early Stage ◽  
Crystallographic Analysis ◽  
High Angle ◽  
Metastable Austenite ◽  
Roll Bonding ◽  
Nucleation Sites ◽  
Ultrafine Grained

In this paper, martensitic transformation from ultrafine grained (UFG) austenite fabricated by accumulative roll bonding (ARB) process in a metastable austenite alloy was studied. Microstructural observations and crystallographic analysis were carried out by FE-SEM/EBSD. The results showed that elongated UFG austenite having 200-300 nm in thickness surrounded by high angle boundaries was obtained after 6 cycles of the ARB process. The martensite transformed from the UFG austenite showed characteristic morphology and texture. The martensite transformation starting (Ms) temperature increased after 1 cycle ARB, which is related to increasing amount of nucleation sites, such as low angle boundaries, introduced during early stage of ARB process. In contrast, by increasing the ARB cycles, Ms temperature decreased. Decreasing the Ms temperature could be correlated to strengthening of austenite by the ARB process.

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