Downhole Transient Flow Field and Heat Transfer Characteristics During Drilling With Liquid Nitrogen Jet

2018 ◽  
Vol 140 (12) ◽  
Author(s):  
Chengzheng Cai ◽  
Yugui Yang ◽  
Jiangfeng Liu ◽  
Feng Gao ◽  
Yanan Gao ◽  
...  

As a novel jet technology, liquid nitrogen jet (LNJ) is expected to effectively break rocks and further provide a high-efficiency method for drilling, especially geothermal drilling. Using this technology, rocks can be broken down by the coupled effects of cryogenic cooling and jet impingement. In this study, transient downhole jet flow field and heat transfer during drilling with LNJ were simulated. Then, the distributions of temperature (including LNJ and ambient rock), velocity, and pressure at different times were analyzed. Finally, the effects of the parameters on jet impingement and rock cooling performance were discussed. Results indicated that cryogenic LNJ could be efficiently generated in the downhole region. The temperature of the rock surface remarkably decreased as the LNJ reached the bottomhole. The high-speed LNJ caused axial impingement and radial shear effects on the bottomhole rock. The rock cooling performance caused by the LNJ was influenced by the initial rock temperature. With the increase of the initial rock temperature, the drop amplitude of the rock temperature also increased. The impingement capability of the LNJ was improved by increasing the nozzle diameter and the nozzle pressure drop. With the increase of standoff distance, the wall pressure and the radial velocity of the bottomhole decreased while increasing the impingement scope. The confining pressure hardly influenced the rock cooling performance and jet impingement capability, thereby indicating that LNJ could work even at high confining pressure conditions.

Author(s):  
X. Li ◽  
J. L. Gaddis ◽  
T. Wang

The flow field of a 2-D laminar confined impinging slot jet is investigated. Numerical results indicate that there exist two different solutions in some range of geometric and flow parameters. The two steady flow patterns are obtained under identical boundary conditions but only with different initial flow fields. Three different exit boundary conditions are investigated to eliminate artificial effects. The different flow patterns are observed to significantly affect the heat transfer. A flow visualization experiment is carried out to verify the computational results and both flow patterns are observed. The bifurcation mechanism is interpreted and discussed.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Anuj Kumar Shukla ◽  
Anupam Dewan

Purpose Convective heat transfer features of a turbulent slot jet impingement are comprehensively studied using two different computational approaches, namely, URANS (unsteady Reynolds-averaged Navier–Stokes equations) and SAS (scale-adaptive simulation). Turbulent slot jet impingement heat transfer is used where a considerable heat transfer enhancement is required, and computationally, it is a quite challenging flow configuration. Design/methodology/approach Customized OpenFOAM 4.1, an open-access computational fluid dynamics (CFD) code, is used for SAS (SST-SAS k-ω) and URANS (standard k-ε and SST k-ω) computations. A low-Re version of the standard k-ε model is used, and other models are formulated for good wall-refined calculations. Three turbulence models are formulated in OpenFOAM 4.1 with second-order accurate discretization schemes. Findings It is observed that the profiles of the streamwise turbulence are under-predicted at all the streamwise locations by SST k-ω and SST SAS k-ω models, but follow similar trends as in the reported results. The standard k-ε model shows improvements in the predictions of the streamwise turbulence and mean streamwise velocity profiles in the zone of outer wall jet. Computed profiles of Nusselt number by SST k-ω and SST-SAS k-ω models are nearly identical and match well with the reported experimental results. However, the standard k-ε model does not provide a reasonable profile or quantification of the local Nusselt number. Originality/value Hybrid turbulence model is suitable for efficient CFD computations for the complex flow problems. This paper deals with a detailed comparison of the SAS model with URANS and LES for the first time in the literature. A thorough assessment of the computations is performed against the results reported using experimental and large eddy simulations techniques followed by a detailed discussion on flow physics. The present results are beneficial for scientists working with hybrid turbulence models and in industries working with high-efficiency cooling/heating system computations.


Author(s):  
Yuting Jiang ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
Ping Dong ◽  
Jie Gao ◽  
...  

The idea of utilizing a finely dispersed water-in-air mixture has been proven to be a feasible technique to produce very high cooling rates. The accuracy of numerical simulation program for conjugate heat transfer methodology is verified with the Mark II transonic high pressure turbine stator which is cooled by internal convection through radial round pipes, and different turbulence models and transition models are employed to analyze the influence on results. On the basis of it, the mist cooling is simulated under typical gas turbine operating conditions for internal convective cooling to discuss the improvement of cooling performance. Though the results indicate that mist cooling can decrease the temperature of boundary layer without impact on the temperature of the mainstream and the thickness of boundary layer, the cooling capacity is limited by inadequate evaporation of mist. Considering the distribution of thermal stress and mist evaporation, a compound cooling blade of film cooling with trailing edge ejection is acquired which is modified from the blade of Mark II internal convective cooling; the effects of various parameters including mist concentration and mist diameter on the improvement of cooling performance are investigated, meanwhile the impact of curvature on cooling efficiency and mist trajectory is analyzed finally.


2014 ◽  
Vol 136 (7) ◽  
Author(s):  
Alexandros Terzis ◽  
Guillaume Wagner ◽  
Jens von Wolfersdorf ◽  
Peter Ott ◽  
Bernhard Weigand

This study examines experimentally the cooling performance of narrow impingement channels as could be cast-in in modern turbine airfoils. Full surface heat transfer coefficients are evaluated for the target plate and the sidewalls of the channels using the transient liquid crystal technique. Several narrow impingement channel geometries, consisting of a single row of five cooling holes, have been investigated composing a test matrix of nine different models. The experimental data are analyzed by means of various post-processing procedures aiming to clarify and quantify the effect of cooling hole offset position from the channel centerline on the local and average heat transfer coefficients and over a range of Reynolds numbers (11,100–86,000). The results indicated a noticeable effect of the jet pattern on the distribution of convection coefficients as well as similarities with conventional multi-jet impingement cooling systems.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Prabhakar Subrahmanyam ◽  
B. K. Gnanavel

Abstract Detailed heat transfer distributions of multiple microscaled tapered jets orthogonally impinging on the surface of a high-power density silicon wall is presented. The tapered jets issued from two different impingement setup are studied—(a) single circular nozzle and (b) dual circular nozzles. Jets are issued from the inlet(s) at four different Reynolds numbers {Re = 8000, 12,000, 16,000, 20,000}. The spacing between the tapered nozzle jets and the bare die silicon wall (z/d) is adjusted to be 4, 8, 12, and 16 jet nozzle diameters away from impinging influence. The impact of varying the nozzle to the silicon wall (z/d) standoff spacing up to 16 nozzle jet diameters and its effects on flow fields on the surface of the silicon, specifically the entrainment pattern on the silicon surface, is presented. Heat transfer characteristics of impinging jets on the hot silicon wall is investigated by means of large eddy simulations (LES) at a Reynolds of 20,000 on each of the four z/d spacing and compared against its equivalent Reynolds-averaged Navier–Stokes (RANS) cases. Highest heat transfer coefficients are obtained for the dual inlet system. A demarcation boundary region connecting all the microvortices between impinging jets is prominently visible at smaller z/d spacing—the region where the target silicon wall is within the sphere of influence of the potential core of the jet. This research focuses on the underlying physics of multiple tapered nozzles jet impingement issued from single and dual nozzles and its impact on turbulence, heat transfer distributions, entrainment, and other pertinent flow-field characteristics.


Cryogenics ◽  
2011 ◽  
Vol 51 (6) ◽  
pp. 300-308 ◽  
Author(s):  
P. Zhang ◽  
G.H. Xu ◽  
X. Fu ◽  
C.R. Li

Author(s):  
Chenglong Wang ◽  
Lei Luo ◽  
Lei Wang ◽  
Bengt Sundén

Jet impingement cooling is widely used in modern gas turbines. In the present study, both heat transfer and flow field measurements of jet impingement in cross-flow are carried out with and without a vortex generator pair (VGP). The jet and cross-flow Reynolds numbers are fixed at 15,000 and 48,000, respectively. The local heat transfer coefficients are obtained by a liquid crystal thermography (LCT) technique. Results show that the jet impingement heat transfer on the target wall is remarkably enhanced by the VGP as compared to the baseline case. The stagnation region moves upstream with improved heat transfer when the VGP is present. The flow field is measured by particle image velocimetry (PIV). The cross-flow is shown to deflect the impinging jet but the VGP reduces the streamwise momentum of the cross-flow and drives the crossflow away from the issuing jet. This leads to stronger jet impingement and thus heat transfer enhancement on the target wall.


2021 ◽  
Author(s):  
Qi Jing ◽  
Fahui Zhu ◽  
Zhufeng Liu ◽  
Yonghui Xie ◽  
Di Zhang

Abstract In order to adapt to the high-efficiency and low-resistance performances required by the new generation of gas turbine, a new type of two-pass rectangular channel with cross bridge and oval-shaped dimple structure is proposed for internal cooling of blade mid chord region. Firstly, the flow structure, heat transfer and friction characteristics of the novel channels under stationary and rotating conditions are numerically analyzed and compared in detail. Then the effects of cross bridge type/layout and dimple dimension/arrangement on the cooling performance are discussed. And the coupling mechanism of cross bridge, turning bend, oval-shaped dimple and rotation effect is revealed. The results show that the introduction of the cross bridge enables the coolant flow into the second pass in a distributed manner, which weakens the flow aggregation and extrusion in the tip turning bend region, thus the flow structure is optimized. Although the heat transfer is slightly weakened, the friction factor is reduced by 66.3% and 51.4%, and the overall thermal performance is improved by 16.7% and 11.6% (different cases) at most, for stationary and rotating conditions, respectively. The oval-shaped dimple achieves local heat transfer enhancement by controlling flow separation and reattachment. Furthermore, the optimized cross bridge type/layout and dimple dimension/arrangement are also obtained. This research will provide important reference data for the development of high-efficiency mid chord cooling technology for gas turbine blade.


2006 ◽  
Vol 15-17 ◽  
pp. 738-743 ◽  
Author(s):  
N.L. Chester ◽  
Mary A. Wells ◽  
V. Prodanovic ◽  
Matthias Militzer

Controlled cooling on the runout table is a crucial component in the production of highly tailored steels since it has a strong influence on the final mechanical properties. High efficiency heat transfer in impinging jet cooling makes this an important method for heat transfer enhancement. The purpose of this study is to develop an experimental database for modelling of boiling heat transfer for bottom jet impingement that occurs during runout table cooling in a steel mill. Experiments have been carried out on a pilot scale runout table using stationary plates, with focus on the effect of water flow rate and nozzle inclination to the overall heat transfer rates. Volumetric flow rates and inclination angles are in the range of 35-55 l/min and 0-30º, respectively. Temperatures on the test plates are measured internally very close to the surface during cooling for the purpose of reducing thermal lag and receiving better data responsiveness. These measurements are taken at the impingement point and several streamwise distances from the impingement point. From the above measurements transient cooling data on the hot steel plate by bottom jet impingement has been analysed.


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