The Influence of Crust Layer on Reactor Pressure Vessel Failure Under Pressurized Core Meltdown Accident

2018 ◽  
Vol 4 (4) ◽  
Author(s):  
Jianfeng Mao ◽  
Shiyi Bao ◽  
Zhiming Lu ◽  
Lijia Luo ◽  
Zengliang Gao

The so-called in-vessel retention (IVR) was considered as a severe accident management strategy and had been certified by Nuclear Regulatory Commission (NRC) in U.S. as a standard measure for severe accident management since 1996. In the core meltdown accident, the reactor pressure vessel (RPV) integrity should be ensured during the prescribed time of 72 h. However, in traditional concept of IVR, several factors that affect the RPV failure were not considered in the structural safety assessment, including the effect of corium crust on the RPV failure. Actually, the crust strength is of significant importance in the context of a severe reactor accident in which molten core material melts through the reactor vessel and collects on the lower head (LH) of the RPV. Consequently, the RPV integrity is significantly influenced by the crust. A strong, coherent crust anchored to the RPV walls could allow the yet-molten corium to fall away from the crust as it erodes the RPV, therefore thermally decoupling the melt pool from the coolant and sharply reducing the cooling rate. Due to the thermal resistance of the crust layer, it somewhat prevents further attack of melt pool from the RPV. In the present study, the effect of crust on RPV structural behaviors was examined under multilayered crust formation conditions with consideration of detailed thermal characteristics, such as high-temperature gradient across the wall thickness. Thereafter, systematic finite element analyses and subsequent damage evaluation with varying parameters were performed on a representative RPV to figure out the possibility of high temperature induced failures with the effect of crust layer.

Author(s):  
V. Koundy ◽  
M. Durin ◽  
L. Nicolas ◽  
A. Combescure

In order to characterize the timing, mode and size of a possible lower head failure (LHF) of the reactor pressure vessel (RPV) in the event of a core meltdown accident, several large-scale LHF experiments were performed under the USNRC/SNL LHF program. The experiments examined lower head failure at high pressures (10 MPa in most cases) and with small throughwall temperature differentials. Another recent USNRC/SNL LHF program, called the OLHF program, has been undertaken in the framework of an OECD project. This was an extension of the first program and dealt with low and moderate pressures (2 MPa to 5 MPa) but with large throughwall temperature differentials. These experiments should lead to a better understanding of the mechanical behavior of the reactor vessel lower head, which is of importance both in severe accident assessment and the definition of accident mitigation strategies. A well-characterized failure of the lower head is of prime importance for the evaluation of the quantity of core material that can escape into the containment, since this defines the initial conditions for all external-vessel events. The large quantity of escaping corium may lead to direct heating of the containment. This is an important severe accident issue because of its potential to cause early containment failure. The experiments also provide data for model development and validation. For our part, as one of the program partners, numerical modeling was performed to simulate these experiments. This paper presents a detailed description of three of our numerical models used for the simulation. The first model is a simplified semi-analytical approach based on the theory of a spherical shell subjected to internal pressure. The two other methods deal with 2D finite element (2D-FE) modeling: one combines the Norton-Bailey creep law with a damage model proposed by Lemaitre-Chaboche while the other uses only a creep failure criterion but takes into account thermo-metallurgical phase transformations. The numerical results are consistent with the experimental measurements. The effect on the numerical results of the multiphase transformation of the shell material and of the two failure criteria used, one involving necking (Conside`re’s criterion) and the other involving creep damage (Lemaitre-Chaboche), is discussed.


2018 ◽  
Vol 2018 ◽  
pp. 1-14 ◽  
Author(s):  
Mindaugas Valinčius ◽  
Tadas Kaliatka ◽  
Algirdas Kaliatka ◽  
Eugenijus Ušpuras

One of the severe accident management strategies for nuclear reactors is the melted corium retention inside the reactor pressure vessel. The work presented in this article investigates the application of in-vessel retention (IVR) severe accident management strategy in a BWR reactor. The investigations were performed assuming a scenario with the large break LOCA without injection of cooling water. A computer code RELAP/SCDAPSIM MOD 3.4 was used for the numerical simulation of the accident. Using a model of the entire reactor, a full accident sequence from the large break to core uncover and heat-up as well as corium relocation to the lower head is presented. The ex-vessel cooling was modelled in order to evaluate the applicability of RELAP/SCDAPSIM code for predicting the heat fluxes and reactor pressure vessel wall temperatures. The results of different ex-vessel heat transfer modes were compared and it was concluded that the implemented heat transfer correlations of COUPLE module in RELAP/SCDAPSIM should be applied for IVR analysis. To investigate the influence of debris separation into oxidic and metallic layers in the molten pool on the heat transfer through the wall of the lower head the analytical study was conducted. The results of this study showed that the focusing effect is significant and under some extreme conditions local heat flux from reactor vessel could exceed the critical heat flux. It was recommended that the existing RELAP/SCDAPSIM models of the processes in the debris should be updated in order to consider more complex phenomena and at least oxide and metal phase separation, allowing evaluating local distribution of the heat fluxes.


2017 ◽  
Vol 139 (2) ◽  
Author(s):  
Jianwei Zhu ◽  
Jianfeng Mao ◽  
Shiyi Bao ◽  
Lijia Luo ◽  
Zengliang Gao

The so-called “in-vessel retention (IVR)” is a basic strategy for severe accident (SA) mitigation of some advanced nuclear power plants (NPPs). The IVR strategy is to keep the reactor pressure vessel (RPV) intact under SA like core meltdown condition. During the IVR, the core melt (∼1327 °C) is collected in the lower head (LH) of the RPV, while the external surface of RPV is submerged in the water. Through external cooling of the RPV, the structural integrity is assumed to be maintained within a prescribed period of time. The maximum thermal loading is referred to critical heat flux (CHF) on the inside, while the external surface is considered to perform in the environment of the boiling crisis point (∼130 °C). Due to the high temperature gradients, the failure mechanisms of the RPV is found to span a wide range of structural behaviors across the wall thickness, such as melt-through, creep damage, plastic yielding as well as thermal expansion. Besides CHF, the pressurized core meltdown was another evident threat to the RPV integrity, as indicated in the Fukushima accident on 2011. In illustrating the effects of internal pressures and individual CHF on the failure behaviors, three typical RPVs with geometric discontinuity caused by local material melting were adopted for the comparative study. Through finite-element method (FEM), the RPV structural behaviors were investigated in terms of deformation, stress, plastic strain, creep, and damage. Finally, some important conclusions are summarized in the concluding remark. Such comparative study provides insight and better understanding for the RPV safety margin under the IVR condition.


2012 ◽  
Vol 2012 ◽  
pp. 1-8 ◽  
Author(s):  
Alejandro Nuñez-Carrera ◽  
Raúl Camargo-Camargo ◽  
Gilberto Espinosa-Paredes ◽  
Adrián López-García

The objective of this paper is the simulation and analysis of the BoilingWater Reactor (BWR) lower head during a severe accident. The COUPLE computer code was used in this work to model the heatup of the reactor core material that slumps in the lower head of the reactor pressure vessel. The prediction of the lower head failure is an important issue in the severe accidents field, due to the accident progression and the radiological consequences that are completely different with or without the failure of the Reactor Pressure Vessel (RPV). The release of molten material to the primary containment and the possibility of steam explosion may produce the failure of the primary containment with high radiological consequences. Then, it is important to have a detailed model in order to predict the behavior of the reactor vessel lower head in a severe accident. In this paper, a hypothetical simulation of a Loss of Coolant Accident (LOCA) with simultaneous loss of off-site power and without injection of cooling water is presented with the proposal to evaluate the temperature distribution and heatup of the lower part of the RPV. The SCDAPSIM/RELAP5 3.2 code was used to build the BWR model and conduct the numerical simulation.


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