scholarly journals Design Optimization Study of a Nonlinear Energy Absorber for Internal Combustion Engine Pistons

Author(s):  
N. Dolatabadi ◽  
S. Theodossiades ◽  
S. J. Rothberg

Piston impacts against the cylinder liner are the most significant sources of mechanical noise in internal combustion (IC) engines. Traditionally, the severity of impacts is reduced through the modification of physical and geometrical characteristics of components in the piston assembly. These methods effectively reduce power losses at certain engine operating conditions. Frictional losses and piston impact noise are inversely proportional. Hence, the reduction in power loss leads to louder piston impact noise. An alternative method that is robust to fluctuations in the engine operating conditions is anticipated to improve the engine's noise, vibration and harshness (NVH) performance, while exacerbation in power loss remains within the limits of conventional methods. The concept of targeted energy transfer (TET) through the use of nonlinear energy sink (NES) is relatively new and its application in automotive powertrains has not been demonstrated yet. In this paper, a TET device is conceptually designed and optimized through a series of parametric studies. The dynamic response and power loss of a piston model equipped with this nonlinear energy sink is investigated. Numerical studies have shown a potential in reducing the severity of impact dynamics by controlling the piston's secondary motion.

Author(s):  
N. Dolatabadi ◽  
S. Theodossiades ◽  
S. J. Rothberg

The piston impacts against the cylinder liner are the most significant sources of mechanical noise in internal combustion engines. Conventionally, the severity of impacts is reduced through the modification of physical and geometrical characteristics of components in the piston assembly. These methods effectively reduce power losses at certain engine operating conditions. Moreover, the conditions leading to the reduction in power losses inversely increase the engine noise due to piston impacts. An alternative control method that is robust to fluctuations in engine operating conditions is anticipated to improve the engine’s NVH performance whilst exacerbation in power loss remains within the limits of the conventional methods. The concept of Targeted Energy Transfer (TET) through the use of Nonlinear Energy Sinks (NES) has not been applied yet in automotive powertrains. Numerical studies have shown a potential in reducing the severity of impact dynamics by controlling piston’s secondary motion. The power loss of a piston equipped with a nonlinear energy sink is investigated in this study.


2021 ◽  
Author(s):  
Koji Kikuhara ◽  
Philipp S Koeser ◽  
Tian Tian

Abstract It is hypothesized that the sliding surface structures improve the lubrication condition by forming an oil sump on the sliding surface, redistributing the oil, and trapping wear debris. For these reasons, the sliding surface structures have been used as a friction reduction method for a long time. However, how to optimize the sliding surface structure is still controversial. In this work, effects of microstructure laid on the cylinder liner of an internal combustion engine on twin-land oil control ring (TLOCR) and piston skirt lubrication condition were investigated by comparing friction between the conventional fine-honed liner (CFL) and the microstructured liner (MSL) which was made based on the CFL. As a result of the friction measurement using a floating liner engine, it was found that the microstructure improved lubrication condition by reducing hydrodynamic friction. On the other hand, the result showed there was a possibility that the microstructure deteriorated friction depending on the engine operating conditions.


Author(s):  
Yu. V. Rozhdestvensky ◽  
◽  
K. V. Gavrilov ◽  
M. A. Izzatulloev ◽  
◽  
...  

The solution to the problem of increasing the motor resource of an internal combustion engine (ICE) is directly related to the reduction of energy losses due to overcoming friction in the elements of systems, mechanisms, and complexly loaded tribo-couplers (TC). Among the mechanical friction losses, a special place isoccupied by the hydromechanical friction losses in the internal combustion engine. The reduction of energy losses to overcome friction is achieved by reducing mechanical losses by limiting the level of loading of the rubbing surfaces, by increasing the proportion of the liquid friction regime for the most critical in terms of reliability resource-determining complex loaded vehicles. For complexly loaded vehicles, the time and magnitude of the acting loads are characteristic, at which the position of the movable element in conjunction is characterized by high eccentricities. Such complexly loaded vehicles include the main and connecting rod bearings of the crankshaft, the “piston guide – cylinder liner” and “piston ring – cylinder liner” couplings, the thrust and thrust bearings of the ICE turbocharger, etc. One of the ways to reduce oil starvation isto texturize the contacting surfaces, which will increase the bearing capacity of a complex bearing due to the creation of many “micro wedges”. In particular, the texturing of the surface of the bearing shells of the crankshaft can be performed in the form of elliptical micro-holes, which allow you to save oil on the friction surface under any operating conditions of the diesel engine. The article provides an overview of the main types of microtexturing of friction surfaces of TC. A calculation model has been created and a calculation analysis program has been developed for the internal combustion engine “crankshaft neck-liner” TC. The calculations ofthe hydromechanical characteristics (HMC) of the vehicle for various types of microtexture were performed using the connecting rod bearing of the diesel engine CHN 13/15 as an example.


2016 ◽  
Vol 10 (3) ◽  
pp. 147 ◽  
Author(s):  
Rodrigo Tumolin Rocha ◽  
Jose Manoel Balthazar ◽  
Angelo Marcelo Tusset ◽  
Vinicius Piccirillo ◽  
Jorge Luis Palacios Felix

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3966
Author(s):  
Jarosław Mamala ◽  
Michał Śmieja ◽  
Krzysztof Prażnowski

The market demand for vehicles with reduced energy consumption, as well as increasingly stringent standards limiting CO2 emissions, are the focus of a large number of research works undertaken in the analysis of the energy consumption of cars in real operating conditions. Taking into account the growing share of hybrid drive units on the automotive market, the aim of the article is to analyse the total unit energy consumption of a car operating in real road conditions, equipped with an advanced hybrid drive system of the PHEV (plug-in hybrid electric vehicles) type. In this paper, special attention has been paid to the total unit energy consumption of a car resulting from the cooperation of the two independent power units, internal combustion and electric. The results obtained for the individual drive units were presented in the form of a new unit index of the car, which allows us to compare the consumption of energy obtained from fuel with the use of electricity supported from the car’s batteries, during journeys in real road conditions. The presented research results indicate a several-fold increase in the total unit energy consumption of a car powered by an internal combustion engine compared to an electric car. The values of the total unit energy consumption of the car in real road conditions for the internal combustion drive are within the range 1.25–2.95 (J/(kg · m)) in relation to the electric drive 0.27–1.1 (J/(kg · m)) in terms of instantaneous values. In terms of average values, the appropriate values for only the combustion engine are 1.54 (J/(kg · m)) and for the electric drive only are 0.45 (J/(kg · m)) which results in the internal combustion engine values being 3.4 times higher than the electric values. It is the combustion of fuel that causes the greatest increase in energy supplied from the drive unit to the car’s propulsion system in the TTW (tank to wheels) system. At the same time this component is responsible for energy losses and CO2 emissions to the environment. The results were analysed to identify the differences between the actual life cycle energy consumption of the hybrid powertrain and the WLTP (Worldwide Harmonized Light-Duty Test Procedure) homologation cycle.


2021 ◽  
Vol 64 (5) ◽  
Author(s):  
Nan Duan ◽  
Sida Lin ◽  
Yuhu Wu ◽  
Xi-Ming Sun ◽  
Chongquan Zhong

2021 ◽  
Vol 156 ◽  
pp. 107625
Author(s):  
Xiao-Feng Geng ◽  
Hu Ding ◽  
Xiao-Ye Mao ◽  
Li-Qun Chen

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