Convective Boiling of R-134a Near the Micro-Macroscale Transition Inside a Vertical Brazed Plate Heat Exchanger

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Hyun Jin Kim ◽  
Leon Liebenberg ◽  
Anthony M. Jacobi

Heat transfer and pressure drop characteristics of R-134a boiling in a chevron-patterned brazed plate heat exchanger (BPHE) are studied experimentally. With corrugated BPHE channels having hydraulic diameter of 3.4 mm and low refrigerant mass flux, boiling near the micro-macroscale transition is speculated. Heat exchanger performance is characterized with varying mass flux (30–50 kgm−2s−1), saturation pressure (675 kPa and 833 kPa), heat flux (0.8 and 2.5 kWm−2), and vapor quality (0.1–0.9). The two-phase refrigerant heat transfer coefficient increases with heat flux as often observed during nucleate boiling. It also weakly increases with saturation pressure and the associated lower latent heat during convective boiling; heat transfer is improved by the decreased liquid film thickness surrounding confined bubbles inside the narrow BPHE channels, which is the main characteristic of microscale boiling. As often observed in macroscale boiling, the inertial forces of the liquid and vapor phases cause an unsteady annular film, leading to premature partial dryout. The onset of dryout is accelerated at the lower saturation pressure, due to increased surface tension, another microscale-like characteristic. Higher surface tension retains liquid in sharp corners of the corrugated channel, leaving lateral surface areas of the wall dry. Two-phase pressure drop increases with mass flux and vapor quality, but with decreasing saturation pressure. Dryout decreases the friction factor due to the much lower viscosity of the gas phase in contact with the wall. Several semi-empirical transition criteria and correlations buttress the current analyses that the thermal-fluidic characteristics peculiar to BPHEs might be due to macro-microscale transition in boiling.

Author(s):  
Hyun Jin Kim ◽  
Leon Liebenberg ◽  
Anthony M. Jacobi

An experimental investigation was performed to study the heat transfer and pressure drop characteristics of refrigerant R-134a boiling in a chevron-patterned brazed plate heat exchanger (BPHE) at low mass flux. The heat transfer coefficient and pressure drop characteristics are analyzed in relation to varying mass flux (30–50 kgm−2s−1), saturation pressure (675 kPa and 833 kPa), heat flux (0.8 and 2.5 kWm−2), and vapor quality (0.1–0.9). The two-phase pressure drop shows a strong dependence on mass flux and significant saturation temperature drop at high mass flux. The two-phase heat transfer coefficient was both strongly dependent on heat flux (at vapor qualities below 0.4) and on mass flux (at vapor qualities above 0.4). There was also apparent dryout, as depicted by decreased heat transfer at high vapor qualities. These observations suggest that both nucleate and convective boiling mechanisms prevailed. Existing transition correlations however suggest that the experimental data is rather convection-dominant and not a mix of convection and nucleate boiling. The experimental data further strongly suggest the prevalence of both macrochannel and minichannel type flows. Several acknowledged semi-empirical transition criteria were employed to verify our observations. These criteria mostly support our observations that R-134a evaporating at low mass fluxes in a BPHE with a hydraulic diameter of 3.4 mm, has heat transfer and pressure drop characteristics typically indicative of macrochannel as well as minichannel flows. Disagreement however exists with accepted correlations regarding the prevalence of convective or nucleate boiling.


1999 ◽  
Vol 121 (1) ◽  
pp. 118-127 ◽  
Author(s):  
Y.-Y. Yan ◽  
T.-F. Lin

The evaporation heat transfer coefficient and pressure drop for refrigerant R-134a flowing in a plate heat exchanger were investigated experimentally in this study. Two vertical counterflow channels were formed in the exchanger by three plates of commercial geometry with a corrugated sine shape of a chevron angle of 60 deg. Upflow boiling of refrigerant R-134a in one channel receives heat from the hot downflow of water in the other channel. The effects of the mean vapor quality, mass flux, heat flux, and pressure of R-134a on the evaporation heat transfer and pressure drop were explored. The quality change of R-134a between the inlet and outlet of the refrigerant channel ranges from 0.09 to 0.18. Even at a very low Reynolds number, the present flow visualization of evaporation in a plate heat exchanger with the transparent outer plate showed that the flow in the plate heat exchanger remains turbulent. It is found that the evaporation heat transfer coefficient of R-134a in the plates is much higher than that in circular pipes and shows a very different variation with the vapor quality from that in circular pipes, particularly in the convective evaporation dominated regime at high vapor quality. Relatively intense evaporation on the corrugated surface was seen from the flow visualization. Moreover, the present data showed that both the evaporation heat transfer coefficient and pressure drop increase with the vapor quality. At a higher mass flux the pressure drop is higher for the entire range of the vapor quality but the evaporation heat transfer is clearly better only at the high quality. Raising the imposed wall heat flux was found to slightly improve the heat transfer, while at a higher refrigerant pressure, both the heat transfer and pressure drop are slightly lower. Based on the present data, empirical correlations for the evaporation heat transfer coefficient and friction factor were proposed.


2009 ◽  
Vol 74 (4) ◽  
pp. 427-440 ◽  
Author(s):  
Emila Zivkovic ◽  
Stephan Kabelac ◽  
Slobodan Serbanovic

The evaporation heat transfer coefficient of the refrigerant R-134a in a vertical plate heat exchanger was investigated experimentally. The area of the plate was divided into several segments along the vertical axis. For each of the segments, the local value of the heat transfer coefficient was calculated and presented as a function of the mean vapor quality in the segment. Owing to the thermocouples installed along the plate surface, it was possible to determine the temperature distribution and vapor quality profile inside the plate. The influences of the mass flux, heat flux, pressure of system and the flow configuration on the heat transfer coefficient were also taken into account and a comparison with literature data was performed.


2007 ◽  
Vol 72 (10) ◽  
pp. 1015-1022 ◽  
Author(s):  
Emila Djordjevic ◽  
Stephan Kabelac ◽  
Slobodan Serbanovic

Experimental results for the pressure drop during the evaporation of the refrigerant 1,1,1,2-tetrafluoroethane (R-134a) in a vertical plate heat exchanger are presented in this paper. The influences of mass flux, heat flux and vapor quality on the two-phase pressure drop are specially analyzed and compared with previously published experimental data and literature correlations. All results are given in graphical form as the dependency of the frictional pressure drop on the mean vapor quality. .


Author(s):  
Ru Wang ◽  
Tingyan Sun ◽  
Anja-Elsa Polzin ◽  
Stephan Kabelac

AbstractPlate heat exchangers are widely used for two-phase heat transfer in the industrial applications, and recently more attention has been paid to the plate heat exchangers with enhanced surface due to their better heat transfer performance. In this paper, the local condensation heat transfer coefficients are studied using R134a in a micro-structured plate heat exchanger. In order to obtain a more accurate prediction model, a series of measurements are conducted under various operating conditions. The mass flux of R134a varied from 47 kg/m2s to 77 kg/m2s, the saturation pressure in the condenser ranged from 6.32 bar to 8.95 bar, and the value of the heat flux was between 13 kW/m2 and 22 kW/m2. The local two-phase Nusselt number increases with the increase of the mass flux. As the saturation pressure increases, the local two-phase Nusselt number increase at the beginning of the condensation and decrease at the end of the condensation. However, the effect of heat flux on local heat transfer is irregular, due to the interaction of these parameters in the experiment. Comparing with the unstructured plate heat exchanger, R134a condenses faster at the beginning of the process in the micro-sturctured plate heat exchanger, and the local heat transfer performs better when the vapor quality is lower. Combing with the phenomenon that the overall heat flux in micro-structured plate is larger under the same working conditions, it shows that the overall heat transfer of the micro-structured plate is improved, but the local heat transfer uprades only at lower vapor qualities. A new correlation is developed, it predicts all the experimental data within the root mean square error 10%, and a new correlation for the waterside is suggested as well.


Author(s):  
Jutapat Soontarapiromsook ◽  
Lazarus Godson Asirvatham ◽  
Ahmet Selim Dalkılıç ◽  
Omid Mahian ◽  
Somchai Wongwises ◽  
...  

2008 ◽  
Vol 62 (1) ◽  
Author(s):  
Emila Djordjević ◽  
Stephan Kabelac ◽  
Slobodan Šerbanović

AbstractThe condensation heat transfer coefficient and the two-phase pressure drop of refrigerant R-134a in a vertical plate heat exchanger were investigated experimentally. The area of the plate was divided into several segments along the vertical axis. For each of the segments, local values of the heat transfer coefficient and frictional pressure drop were calculated and presented as a function of the mean vapor quality in the segment. Owing to the thermocouples installed along the plate surface, it was possible to determine the temperature distribution and vapor quality profile inside the plate. The influences of the mass flux and the heat flux on the heat transfer coefficient and the pressure drop were also taken into account and a comparison with previously published experimental data and literature correlations was carried out.


Author(s):  
Koichi Araga ◽  
Keisuke Okamoto ◽  
Keiji Murata

This paper presents an experimental investigation of the forced convective boiling of refrigerant HCFC123 in a mini-tube. The inner diameters of the test tubes, D, were 0.51 mm and 0.30 mm. First, two-phase frictional pressure drops were measured under adiabatic conditions and compared with the correlations for conventional tubes. The frictional pressure drop data were lower than the correlation for conventional tubes. However, the data were qualitatively in accord with those for conventional tubes and were correlated in the form φL2−1/Xtt. Next, heat transfer coefficients were measured under the conditions of constant heat flux and compared with those for conventional tubes and for pool boiling. The heat transfer characteristics for mini-tubes were different from those for conventional tubes and quite complicated. The heat transfer coefficients for D = 0.51 mm increased with heat flux but were almost independent of mass flux. Although the heat transfer coefficients were higher than those for a conventional tube with D = 10.3 mm and for pool boiling in the low quality region, they decreased gradually with increasing quality. The heat transfer coefficients for D = 0.30 mm were higher than those for D = 0.51 mm and were almost independent of both mass flux and heat flux.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4617
Author(s):  
Sanghyun Nam ◽  
Dae Yeon Kim ◽  
Youngwoo Kim ◽  
Kyung Chun Kim

Heat transfer under flow boiling is better in a rectangular channel filled with open-cell metal foam than in an empty channel, but the high pressure drop is a drawback of the empty channel method. In this study, various types of metal foam insert configurations were tested to reduce the pressure drop while maintaining high heat transfer. Specifically, we measured the boiling heat transfer and pressure drop of a two-phase vertical upward flow of R245fa inside a channel. To measure the pressure and temperature differences of the metal foam, differential pressure transducers and T-type thermocouples were used at both ends of the test section. While the saturation pressure was kept constant at 5.9 bar, the steam quality at the inlet of the test section was changed from 0.05 to 0.99. The channel height, moreover, was 3 mm, and the mass flux ranged from 133 to 300 kg/m2s. The two-phase flow characteristics were observed through a high-speed visualization experiment. Heat transfer tended to increase with the mean vapor quality, and, as expected, the fully filled metal foam channel offered the highest thermal performance. The streamwise insert pattern model had the lowest heat transfer at a low mass flux. However, at a higher mass flux, the three different insert models presented almost the same heat transfer coefficients. We found that the streamwise pattern model had a very low pressure drop compared to that of the spanwise pattern models. The goodness factors of the flow area and the core volume of the streamwise patterned model were higher than those of the full-filled metal foam channel.


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