A Comparison Between the Accuracy of Two-Dimensional and Three-Dimensional Strain Measurements

Author(s):  
Niranjan Desai ◽  
Joel Poling ◽  
Gregor Fischer ◽  
Christos Georgakis

This investigation determined the effect of specimen out-of-plane movement on the accuracy of strain measurement made applying two-dimensional (2D) and three-dimensional (3D) measurement approaches using the representative, state-of-the-art digital image correlation (DIC)-based tool ARAMIS. DIC techniques can be used in structural health monitoring (SHM) by measuring structural strains and correlating them to structural damage. This study was motivated by initially undetected damage at low strains in connections of a real-world bridge, whose detection would have prevented its propagation, resulting in lower repair costs. This study builds upon an initial investigation that concluded that out-of-plane specimen movement results in noise in DIC-based strain measurements. The effect of specimen out-of-plane displacement on the accuracy of strain measurements using the 2D and 3D measurement techniques was determined over a range of strain values and specimen out-of-plane displacements. Based upon the results of this study, the 2D system could measure strains as camera focus was being lost, and the effect of the loss of focus became apparent at 1.0 mm beam out-of-plane displacement while measuring strain of the order of magnitude of approximately 0.12%. The corresponding results for the 3D system demonstrate that the beam out-of-plane displacement begins to affect the accuracy of the strain measurements at approximately 0.025% strain for all magnitudes of out-of-plane displacement, and the 3D ARAMIS system can make accurate strain measurements at up to 2.5 mm amplitude at this strain. Finally, based upon the magnitudes of strain and out-of-plane displacement amplitudes that typically occur in real steel bridges, it is advisable to use the 3D system for SHM of stiff structures instead of the 2D system.

Sensors ◽  
2021 ◽  
Vol 21 (12) ◽  
pp. 4104
Author(s):  
Nassr Al-Baradoni ◽  
Peter Groche

In this paper we present a novel, cost-effective camera-based multi-axis force/torque sensor concept for integration into metallic load-bearing structures. A two-part pattern consisting of a directly incident and mirrored light beam is projected onto the imaging sensor surface. This allows the capturing of 3D displacements, occurring due to structure deformation under load in a single image. The displacement of defined features in size and position can be accurately analyzed and determined through digital image correlation (DIC). Validation on a prototype shows good accuracy of the measurement and a unique identification of all in- and out-of-plane displacement components under multiaxial load. Measurements show a maximum deviation related to the maximum measured values between 2.5% and 4.8% for uniaxial loads ( and between 2.5% and 10.43% for combined bending, torsion and axial load. In the course of the investigations, the measurement inaccuracy was partly attributed to the joint used between the sensor parts and the structure as well as to eccentric load.


2021 ◽  
Vol 11 (11) ◽  
pp. 4981
Author(s):  
Andreas Tausendfreund ◽  
Dirk Stöbener ◽  
Andreas Fischer

In the concept of the process signature, the relationship between a material load and the modification remaining in the workpiece is used to better understand and optimize manufacturing processes. The basic prerequisite for this is to be able to measure the loads occurring during the machining process in the form of mechanical deformations. Speckle photography is suitable for this in-process measurement task and is already used in a variety of ways for in-plane deformation measurements. The shortcoming of this fast and robust measurement technique based on image correlation techniques is that out-of-plane deformations in the direction of the measurement system cannot be detected and increases the measurement error of in-plane deformations. In this paper, we investigate a method that infers local out-of-plane motions of the workpiece surface from the decorrelation of speckle patterns and is thus able to reconstruct three-dimensional deformation fields. The implementation of the evaluation method enables a fast reconstruction of 3D deformation fields, so that the in-process capability remains given. First measurements in a deep rolling process show that dynamic deformations underneath the die can be captured and demonstrate the suitability of the speckle method for manufacturing process analysis.


2016 ◽  
Vol 83 (4) ◽  
Author(s):  
Youlong Chen ◽  
Yong Zhu ◽  
Xi Chen ◽  
Yilun Liu

In this work, the compressive buckling of a nanowire partially bonded to an elastomeric substrate is studied via finite-element method (FEM) simulations and experiments. The buckling profile of the nanowire can be divided into three regimes, i.e., the in-plane buckling, the disordered buckling in the out-of-plane direction, and the helical buckling, depending on the constraint density between the nanowire and the substrate. The selection of the buckling mode depends on the ratio d/h, where d is the distance between adjacent constraint points and h is the helical buckling spacing of a perfectly bonded nanowire. For d/h > 0.5, buckling is in-plane with wavelength λ = 2d. For 0.27 < d/h < 0.5, buckling is disordered with irregular out-of-plane displacement. While, for d/h < 0.27, buckling is helical and the buckling spacing gradually approaches to the theoretical value of a perfectly bonded nanowire. Generally, the in-plane buckling induces smaller strain in the nanowire, but consumes the largest space. Whereas the helical mode induces moderate strain in the nanowire, but takes the smallest space. The study may shed useful insights on the design and optimization of high-performance stretchable electronics and three-dimensional complex nanostructures.


2011 ◽  
Vol 121-126 ◽  
pp. 3945-3949 ◽  
Author(s):  
Shih Heng Tung ◽  
Jui Chao Kuo ◽  
Ming Hsiang Shih ◽  
Wen Pei Sung

In recent years, 2D digital image correlation method (DIC) has been widely used in the measurement of plane strain. However, out-of-plane displacement could be induced during the loading and it would affect the measurement accuracy. Thus, a 3D measurement is necessary. This study utilizes a simplified 3D DIC to measure the geometry of an object before and after deformation. Then the finite element concept is involved to determine the strain after deformation. A flat plate specimen with in-plane and out-of-plane displacement is observed. Both 2D and 3D DIC are used to analyze the strain. The results show that using 3D DIC to measure strain is feasible and with a very good accuracy.


2020 ◽  
Vol 405 (8) ◽  
pp. 1163-1173 ◽  
Author(s):  
José Ignacio Rodríguez-Hermosa ◽  
Alejandro Ranea ◽  
Olga Delisau ◽  
Pere Planellas-Giné ◽  
Lídia Cornejo ◽  
...  

Author(s):  
Pedro J. Sousa ◽  
Francisco Barros ◽  
Paulo J. Tavares ◽  
Pedro M. G. P. Moreira

Rotating structures are important and commonly used in the transportation and energy generation fields, where a better understanding of the deformations these structures endure is essential for both the design and maintenance phases. This work presents a novel image sensing methodology for measuring the displacements of rotating parts in operation due to dynamic loading. This methodology employs 3D digital image correlation combined with a custom stroboscopic lighting solution to achieve apparent stillness of the target while it rotates and then processes the acquired data to remove small imprecisions and align it to the rotor’s intrinsic coordinate system. It was applied to an RC helicopter, whose blade deformation was measured and compared with a computational model, using fluid–structure interaction between computational fluid dynamics (CFD) and finite element analysis (FEA). Using live measurement techniques, it was possible to obtain the actual behaviour of the blades, which can be used to validate and tune computational models. The proposed methodology complements the methods available in the literature, which were centred around relative out-of-plane displacements, by enabling the comparison of absolute out-of-plane and in-plane ones.


2018 ◽  
Vol 38 (2) ◽  
pp. 49-61 ◽  
Author(s):  
M Tarfaoui ◽  
M Nachtane

A series of split Hopkinson pressure bar tests on two-dimensional and three-dimensional woven composites were presented in order to obtain a reliable comparison between the two types of composites and the effect of the z-yarns along the third direction. These tests were done along different configurations: in-plane and out-of-plane compression test. For the three-dimensional woven composite, two different configurations were studied: compression responses along to the stitched direction and orthogonal to the stitched direction. It was found that three-dimensional woven composites exhibit an increase in strength for both: in-plane and out-of-plane tests.


Author(s):  
Wentao Yan ◽  
Feng Lin

Strain monitoring is very important in the manufacturing, assembling, installation and servicing processes in both mechanical and civil engineering fields. Two-dimensional digital image correlation is a simple, efficient strain monitoring method, but one major bottleneck is the unacceptable error due to the unavoidable out-of-plane motions of the object in practice. We propose a “self-correction” method: employing the originally extracted strain values in different directions to correct the errors due to out-of-plane motions. It is applicable to many engineering applications with known relationship of strains in different directions. A uniaxial tension test was conducted to demonstrate the effectiveness and practicality of this self-correction method. Compared with other correction methods, this method is not only simpler but also more efficient in correcting errors due to the lens distortion caused by self-heating. Both the experiment and theoretical analyses demonstrate that this self-correction method maintains the high accuracy of the digital image correlation method.


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