Hot Deformation Behavior of Four Steels: A Comparative Study

Author(s):  
C. Menapace ◽  
N. Sartori ◽  
M. Pellizzari ◽  
G. Straffelini

The hot deformation behavior of four different steels in the as-cast condition was investigated by means of hot compression tests conducted at temperatures ranging from 1100 °C up to 1200 °C, and at strain rates in between 0.12 and 2.4 s−1. The primary focus of this work was to check the possibility to increase the strain rate during the rough preliminary working of the ingots, i.e., to adopt a rough rolling process in place of the more conventional rough forging. The second aim of the research was to study the influence of the different characteristics of these steels in their as-cast conditions on their hot deformation behavior. It was seen that in all deformation conditions, the stress–strain compression curves show a single peak, indicating the occurrence of dynamic recrystallization (DRX). The hot deformation behavior was studied in both the condition of dynamic recovery (DRV), modeling the stress–strain curves in the initial stage of deformation, and DRX. Data of modeling were satisfactorily employed to estimate the flow stress under different conditions of temperature and strain rate. The experimental values of the activation energy for hot deformation, QHW, were determined and correlated to the chemical composition of the steels; a power law curve was found to describe the relation of QHW and the total amount of substitutional elements of the steels. The critical strain for DRX, εc, was determined as a function of the Zener–Hollomon parameter and correlated to the peak strain, εp. A ratio εc/εp in the range 0.45–0.65 was found, which is in agreement with literature data. All this information is crucial for a correct design of the rough deformation process of the produced ingots.

2013 ◽  
Vol 709 ◽  
pp. 143-147 ◽  
Author(s):  
Tao Wang ◽  
Zhao Li ◽  
Shu Hong Fu ◽  
Yong Zhang ◽  
Yu Xin Zhao ◽  
...  

The hot deformation behavior of U720Li was investigated by isothermal compression tests at temperature ranging from 1060-1180°C and strain rate from 0.001s-1 to 20s-1. The flow stress-strain curves and microstructures were investigated and a constitutive equation was established. It is found that flow stress is sensitive to stain rate and deformation temperature greatly. The higher stain rate resultes in a larger fluctuation in flow stress. The hot deformation activation energy is determined to be 552.8kJ/mol. Grain size increases with increasing temperature and decreases firstly and then increases with increasing strain rate. U720Li alloy should be deformed below the solve temperature of γ primary phase with lower strain rate in order to obtain the even and fine grain size.


2013 ◽  
Vol 17 (5) ◽  
pp. 1523-1528
Author(s):  
Bao-Hua Jia ◽  
Wei-Dong Song ◽  
Hui-Ping Tang ◽  
Jian-Guo Ning

Isothermal compression tests of TC18 titanium alloy at the deformation temperatures ranging from 25?C to 800?C and strain rate ranging from 10-4 to 10-2 s-1 were conducted by using a WDW-300 electronic universal testing machine. The hot deformation behavior of TC18 was characterized based on an analysis of the true stress-true strain curves of TC18 titanium alloy. The curves show that the flow stress increases with increasing the strain rate and decreases with increasing the temperature, and the strain rate play an important role in the flow stress when increasing the temperatures. By taking the effect of strain into account, an improved constitutive relationship was proposed based on the Arrhenius equation. By comparison with the experimental results, the model prediction agreed well with the experimental data, which demonstrated the established constitutive relationship was reliable and can be used to predict the hot deformation behavior of TC18 titanium alloy.


2011 ◽  
Vol 314-316 ◽  
pp. 1159-1162
Author(s):  
Hai Yan Zhang ◽  
Shi Hong Zhang ◽  
Ming Cheng

The effect of δ phase content on the hot deformation behavior of alloy IN718 has been investigated using isothermal compression tests. The results indicated that the δ phase has a significant effect on the deformation behavior of alloy IN718 during hot working. After the peak stress, the decreasing speed of the stress raises as the increase in the δ phase content. The deformation activation energy for alloy IN718 increases with the raise of the δ phase content. And the peak strain for the alloy decreases with the increase of the δ phase content, which indicates that the δ phase can stimulate the occurrence of dynamic recrystallization during hot working.


Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 846 ◽  
Author(s):  
Changmin Li ◽  
Yuan Liu ◽  
Yuanbiao Tan ◽  
Fei Zhao

The H13-mod steel optimized by composition and heat treatment has reached the performance index of the shield machine hob. The hot deformation behavior of the H13-mod steel was investigated by compression tests in the temperature range from 900 to 1150 °C and the strain rate range from 0.01 to 10 s−1. The true stress-strain curve showed that the rising stress at the beginning of deformation was mainly caused by work hardening. After the peak stress was attained, the curve drop and the flow softening phenomenon became more obvious at low strain rates. The flow behavior of the H13-mod steel was predicted by a strain-compensated Arrhenius-type constitutive equation. The relationship between the material constant in the Arrhenius-type constitutive equation and the true strain was established by a sixth-order polynomial. The correlation coefficient between the experimental value and the predicted value reached 0.987, which indicated that the constitutive equation can accurately estimate the flow stress during the deformation process. A good linear correlation was achieved between the peak stress (strain), critical stress (strain) and the Zener‒Hollomon parameters. The processing maps of the H13-mod steel under different strains were established. The instability region was mainly concentrated in the high-strain-rate region; however, the microstructure did not show any evidence of instability at high temperatures and high strain rates. Combined with the microstructure and electron backscattered diffraction (EBSD) test results under different deformations, the optimum hot working parameters were concluded to be 998–1026 °C and 0.01–0.02 s−1 and 1140–1150 °C and 0.01–0.057 s−1.


2013 ◽  
Vol 721 ◽  
pp. 82-85
Author(s):  
Jian Bin Zhang ◽  
Dong Mei Yu ◽  
Shao Rui Niu ◽  
Gen Shun Ji

The hot deformation behavior and microstructure evolution of 430 ferritic stainless steel (430 FSS) were investigated within the temperature range of 950°C~1150°C at the strain rate of 0.01 s-1, 0.1 s-1, and 1.0 s-1using a thermo-mechanical simulator. The effects of temperature and strain rate on the flow behavior and microstructures of 430 ferritic stainless steel at reduction ratio 50 % were analyzed. Results indicated that the apparent stress exponent and the apparent activation energy of the steel were about 1.08 and 344 kJ/mol, respectively. The hot deformation equation of 430 was considered as. There was a relationship between the softening mechanism and Zener-Hollomon parameter (abbreviated Z). With the Z value increasing from 4.30×1010to 5.00×1014, the hot deformation peak stress correspondingly increased from 10.74 MPa to 76.02MPa.


2011 ◽  
Vol 117-119 ◽  
pp. 893-896
Author(s):  
Yong Liu ◽  
Yong Wei Sun ◽  
Bao Hong Tian ◽  
Jiang Feng ◽  
Yi Zhang

Hot deformation behavior of the 30%Mo/Cu-Al2O3 composite was investigated by hot compression tests on Gleeble-1500D thermal simulator in the temperature ranges of 450~750°C and the strain rate ranges of 0.01~5s-1, as the total strain is 0.7. The results show that the peak stress increases with the decreased deformation temperature or the increased strain rate. Based on the true stress-strain curves, the established constitutive equation represents the high-temperature flow behavior of the composite, and the calculated flow stresses are in good agreement with the high- temperature deformation experimental results.


2018 ◽  
Vol 941 ◽  
pp. 458-467
Author(s):  
Nima Safara Nosar ◽  
Fredrik Sandberg ◽  
Göran Engberg

The behavior of a 13% chromium steel subjected to hot deformation has been studied by performing hot compression tests in the temperature range of 850 to 12000C and at strain rates from 0.01 to 10 s-1. The uniaxial hot compression tests were performed on a Gleeble thermo-mechanical simulator. The best function that fits the peak stress for the material and its relation to the Zener-Hollomon parameter (Z) is derived. The average activation energy of this alloy in the entire test domain was found to be about 557 [kJmol-1] and the dynamic recrystallization (DRX) kinetics was studied to find the fraction DRX during deformation.


2017 ◽  
Vol 898 ◽  
pp. 9-16
Author(s):  
Ya Liu ◽  
Hui Huang ◽  
R. Liu ◽  
Sheng Ping Wen ◽  
Xiao Lan Wu ◽  
...  

The hot deformation behavior of aluminum alloy 5E61 was studied by hot compressive tests using a Gleeble-1500 thermal simulator. The tests were performed at temperatures varying from 250°C to 500°C and strain rates ranging from 0.001 s-1 to 10s-1. The results achieved in the present study showed that the steady flow stress increases with decreasing temperature and increasing strain rate, in accordance with the Zener-Hollomon parameter. The related microstructure is sensitive to deformation temperature, strain rate and strain. The constitutive equation based on true stress-true strain curves has been developed by hyperbolic sine equation with the hot deformation activation energy of 153.907KJ/mol. The softening mechanism could be ascribed dominantly to dynamic recovery. The results of TEM observation suggested that Mn-containing particles and Al3(Er,Zr) phase have precipitated in the aluminum matrix and pin the dislocations, which could effectively inhibit the dynamic recrystallization.


2016 ◽  
Vol 879 ◽  
pp. 1618-1623 ◽  
Author(s):  
Ignacio Rieiro ◽  
Manuel Carsí ◽  
Oscar A. Ruano

A precise description of the hot deformation behavior as well as determination of the stability conditions as influenced by temperature and strain rate is fundamental for the simulation of metal forming processes. In this work, a revision of various stability criteria of magnesium alloy WE54 is conducted. The study corresponds to own work and that of Lentz et al. and is based on compression tests at high temperature and high strain rates. Stability and processing maps were obtained using a variety of stability criteria, some based on the efficiency parameter η and others on the strain rate sensitivity parameter, m. This parameter is usually determined by fitting the curves strain rate, ε, versus stress, σ, by means of a potential equation named “power law” or by a polynomial of second or third degree, and calculating the slope of the logarithmic curve at each point using successive derivatives. This procedure is compared with one developed by us where all experimental points are fitted to a single hyperbolic sine equation of Garofalo type and then m and η are calculated for each ε and T using this equation. The maps obtained by one or the other method differ considerably. The predictions of these maps were contrasted with microstructural observations and conclusions on the deformation behavior of the alloy are reached.


2010 ◽  
Vol 139-141 ◽  
pp. 545-548 ◽  
Author(s):  
Shu Li Sun ◽  
Min Gang Zhang ◽  
Wen Wu He ◽  
Jun Qi Zhou ◽  
Gang Sun

The hot deformation behavior of as-cast AZ31 magnesium alloys have been investigated at 200~400°C and strain rates 0.001~1s-1 by means of hot compression tests on a Gleeble-1500D thermal-mechanical simulator. We have analyzed the flow stress-strain curve and presented the constitutive equation by calculating stress exponent, activation energy and Zemer-Hollomon parameter. Then, the processing map of AZ31 alloys has been developed based on the dynamic material model theories and Prasad instability criterion. The flow instability domain is observed at lower temperature and the larger power dissipation rate is emerging at 300~400°C. We have analyzed the corresponding deformation microstructures and it is characteristic of dynamic recrystallization. These results have shown that AZ31 alloy has good workability at 300~400°C and lower strain rate.


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