Phase-Change Heat Transfer Measurements Using Temperature-Sensitive Paints

2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Husain Al Hashimi ◽  
Caleb F. Hammer ◽  
Michel T. Lebon ◽  
Dan Zhang ◽  
Jungho Kim

Techniques based on temperature-sensitive paints (TSP) to measure time-resolved temperature and heat transfer distributions at the interface between a wall and fluid during pool and flow boiling are described. The paints are excited using ultraviolet (UV) light emitting diodes (LEDs), and changes in fluorescence intensity are used to infer local temperature differences across a thin insulator from which heat flux distribution is obtained. Advantages over infrared (IR) thermometry include the ability to use substrates that are opaque to IR (e.g., glass, plexiglass and plastic films), use of low-cost optical cameras, no self-emission from substrates to complicate data interpretation, high speed, and high spatial resolution. TSP-based methods to measure wall heat transfer distributions are validated and then demonstrated for pool and flow boiling.

Author(s):  
S. M. King ◽  
Md. M. Rahman ◽  
A. K. Krick ◽  
L. D. Branco ◽  
E. Olceroglu ◽  
...  

The fabrication and characterization of biotemplated nanostructured coatings based on the Tobacco mosaic virus for enhanced phase-change heat transfer is reported. A simple room temperature nanofabrication process, using the self-assembly and mineralization of the Tobacco mosaic virus (TMV), has been implemented to create superhydrophilic surfaces. Using this technique, a variety of structured surfaces have been fabricated and characterized showing enhanced surface wettability and heat transfer characteristics. High-speed images of droplet impact evaporation on flat and hierarchical samples have been recorded, showing increased wetting and evaporation for the nanostructured surfaces. The addition of nanostructures increases the heat transfer rate by more than a factor of three as compared to the flat surfaces, and hierarchical surfaces exhibit heat transfer rates more than an order of magnitude larger than flat non-structured surfaces. Additionally, an increase in Leidenfrost temperature of 100°C as compared to flat samples has been recorded. TMV nanostructures were also assembled onto the walls of heated minichannels, promoting continuous bubble detachment as well as reduced slug formation and instabilities during flow boiling. While bare minichannel exhibits nearly complete dry-out, the nanostructured channels maintain annular flow at similar loadings. This work demonstrates the feasibility of enhancing phase-change heat transfer using TMV structured coatings.


Author(s):  
Ankit Kalani ◽  
Satish G. Kandlikar

Flow boiling in microchannels offers many advantages such as high heat transfer coefficient, higher surface area to volume ratio, low coolant inventory, uniform temperature control and compact design. The application of these flow boiling systems has been severely limited due to early critical heat flux (CHF) and flow instability. Recently, a number of studies have focused on variable flow cross-sectional area to augment the thermal performance of microchannels. In a previous work, the open microchannel with manifold (OMM) configuration was experimentally investigated to provide high heat transfer coefficient coupled with high CHF and low pressure drop. In the current work, high speed images of plain surface using tapered manifold are obtained to gain an insight into the nucleating bubble behavior. The mechanism of bubble nucleation, growth and departure are described through high speed images. Formation of dry spots for both tapered and uniform manifold geometry is also discussed.


Author(s):  
T. Netz ◽  
R. Shalem ◽  
J. Aharon ◽  
G. Ziskind ◽  
R. Letan

In the present study, incipient flow boiling of water is studied experimentally in a square-cross-section vertical channel. Water, preheated to 60–80 degrees Celsius, flows upwards. The channel has an electrically heated wall, where the heat fluxes can be as high as above one megawatt per square meter. The experiment is repeated for different water flow rates, and the maximum Reynolds number reached in the present study is 27,300. Boiling is observed and recorded using a high-speed digital video camera. The temperature field on the heated surface is measured with an infrared camera and a software is used to obtain quantitative temperature data. Thus, the recorded boiling images are analyzed in conjunction with the detailed temperature field. The dependence of incipient boiling on the flow and heat transfer parameters is established. For a flat wall, the results for various velocities and subcooling conditions agree well with the existing literature. Furthermore, three different wavy heated surfaces are explored, having the same pitch of 4mm but different amplitudes of 0.25mm, 0.5mm and 0.75mm. The effect of surface waviness on single-phase heat transfer and boiling incipience is shown. The differences in boiling incipience on various surfaces are elucidated, and the effect of wave amplitude on the results is discussed.


Author(s):  
M. W. Alnaser ◽  
K. Spindler ◽  
H. Mu¨ller-Steinhagen

A test rig was constructed to investigate flow boiling in an electrically heated horizontal mini-channel array. The test section is made of copper and consists of twelve parallel mini-channels. The channels are 1 mm deep, 1 mm wide and 250 mm long. The test section is heated from underneath with six cartridge heaters. The channels are covered with a glass plate to allow visual observations of the flow patterns using a high-speed video-camera. The wall temperatures are measured at five positions along the channel axis with two resistance thermometers in a specified distance in heat flow direction. Local heat transfer coefficients are obtained by calculating the local heat flux. The working fluids are deionised water and ethanol. The experiments were performed under near atmospheric pressure (0.94 bar to 1.2 bar absolute). The inlet temperature was kept constant at 20°C. The measurements were taken for three mass fluxes (120; 150; 185 kg/m2s) at heat fluxes from 7 to 375 kW/m2. Heat transfer coefficients are presented for single phase forced convection, subcooled and saturated flow boiling conditions. The heat transfer coefficient increases slightly with rising heat flux for single phase flow. A strong increase is observed in subcooled flow boiling. At high heat flux the heat transfer coefficient decreases slightly with increasing heat flux. The application of ethanol instead of water leads to an increase of the surface temperature. At the same low heat flux flow boiling heat transfer occurs with ethanol, but in the experiments with water single phase heat transfer is still dominant. It is because of the lower specific heat capacity of ethanol compared to water. There is a slight influence of the mass flux in the investigated parameter range. The pictures of a high-speed video-camera are analysed for the two-phase flow-pattern identification.


Author(s):  
M. M. Kabir ◽  
Sangsoo Lee

Abstract Recent leaps in heat dissipation make it difficult for typical heat exchangers to meet the requirements of the advanced applications even with the maximally obtainable heat transfer performance associated with a single-phase process. Especially high heat flux applications such as thermal management in microelectronics, advanced material processing, and nuclear fusion reactors require extreme heat transfer methods to overcome the current limits. In this study, a heat exchanger adopting simultaneously two-opposite, phase-change heat transfer processes (internal flow boiling and external condensation) was proposed and analytically investigated. The phase-change heat transfer analyses were conducted for internal flow boiling and external condensation at a test section and the heat transfer performances were compared with that of a system with an internal single-phase, liquid flow process. It is found that the proposed heat exchanger configuration with an internal flow boiling can substantially enhance the heat transfer performances and provide better methods to manage the temperature difference comparing to those with an internal single-phase heat transfer due to its significant increase in a heat transfer coefficients and constant temperatures during phase-change processes. Additionally, this study also explains the design for a test rig to evaluate and validate the results in detail. The test rig consists of an internal flow boiling loop with a test section, an external condensation loop, sensors, auxiliary monitoring parts, and controlling and data acquisition systems. Thermodynamic cycle, pressure drop, and heat transfer analyses were conducted to determine the conditions and the specifications of components and sensors for the test rig.


Author(s):  
Junye Li ◽  
Kan Zhou ◽  
Wei Li

Abstract An experimental investigation of subcooled flow boiling in a large width-to-height-ratio, one-sided heating rectangular mini-gap channel was conducted with deionized water as the working fluid. The super-hydrophobicity micro-porous structured copper surface was utilized in the experiments. High speed flow visualization was conducted to illustrate the effects of heat flux and mass rate on the heat transfer coefficient and flow pattern on the surfaces. The mass fluxes were in the range of 200–500 kg/m2s, the wall heat fluxes were spanned from 40–400 kW/m2. With increments of imposed heat flux, the slopes of boiling curves for superhydrophobic micro-porous copper surfaces increased rapidly, indicating the Onset of Nucleate Boiling. Heat transfer characteristics were discussed with variation of heat fluxes and mass fluxes, the trends of which were analyzed with the aid of high speed flow visualization.


Author(s):  
Zhi-chuan Sun ◽  
Wei Li ◽  
Xiang Ma ◽  
Yuansheng Lin ◽  
Zhiwu Ke ◽  
...  

Abstract An experimental study on the flow boiling heat transfer in a horizontal annular passage outside the single tube using R410A. The tested tubes contain a smooth tube, a 1EHT tube (dimpled tube) and a herringbone micro-fin tube with the same outside diameter of 12.70 mm. Tests were carried out at a saturation temperature of 6 °C for a mass flux range of 8∼107 kg/m2s with a fixed inlet quality of 0.1 and three different outlet qualities (0.4, 0.6, 0.8). Changes in vapor quality and annular gap size are found to have a significant impact on boiling heat transfer in the concentric annulus. For tests in the annuli with a 25.4-mm-ID outer tube, the HTC of the herringbone micro-fin tube is highest together with the largest pressure drop. Both the annulus of 1EHT tube and the annulus of herringbone micro-fin tube show a higher boiling HTC at an outlet quality of 0.6. The larger penalty factor is found at an outlet quality of 0.8. For flow boiling in the annuli having different annular gap sizes, it is found that the heat transfer enhancement ratio decreases sharply with the increasing average quality. When the inner diameter of outer tube is 19.0 mm, HTC decreases at first and then rises slowly. The huge bubbles occurred at the low mass fluxes and the scouring effect on the heated annulus walls of high-speed flow may be responsible.


Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1097 ◽  
Author(s):  
Xiaofeng Jiang ◽  
Chun Lin ◽  
Yuanqing Huang ◽  
Kan Luo ◽  
Jianhuan Zhang ◽  
...  

Herein we design a fiber sensor able to simultaneously measure the temperature and the pressure under harsh conditions, such as strong electromagnetic interference and high pressure. It is built on the basis of the fiber-optic Fabry–Perot (F–P) interference and the temperature sensitive mechanism of fluorescent materials. Both halogen lamps and light-emitting diodes (LED) are employed as the excitation light source. The reflected light from the sensor contains the low coherent information of interference cavity and the fluorescent lifetime. This information is independent due to the separate optical path and the different demodulation device. It delivers the messages of pressure and temperature, respectively. It is demonstrated that the sensor achieved pressure measurement at the range of 120–400 KPa at room temperature with a sensitivity of 1.5 nm/KPa. Moreover, the linearity of pressure against the cavity length variation was over 99.9%. In the meantime, a temperature measurement in the range of 25–80 °C, with a sensitivity of 0.0048 ms/°C, was obtained. These experimental results evince that this kind of sensor has a simple configuration, low-cost, and easy fabrication. As such, it can be particularly applied to many fields.


Author(s):  
P. Zhang

Flow and heat transfer characteristics of liquid nitrogen in mini/micro-channels own many particular aspects and are very important for applications. In the present study, the investigation of flow and heat transfer characteristics of liquid nitrogen in mini/micro-channels is presented. It is found that small viscosity enables the flow state in mini/micro-channels to be turbulent state, which proves that the classical theory for pressure drop is still valid if the surface roughness of the passage is properly taken into consideration. Experiments of flow boiling of liquid nitrogen are conducted under both adiabatic and diabatic conditions. It is shown that confinement number Co = 0.5 can be applicable in classifying the heat transfer characteristics of liquid nitrogen in macro- and micro-channels. Flow visualization in micro-channels at low temperatures poses big challenges in image magnification and illumination. These two problems have been subtly overcome in the investigation and clear images have been obtained. The flow patterns and flow regimes of two-phase flow of liquid nitrogen indicate different features from the room-temperature fluidss. Furthermore, a very simple but effective method for 3D flow visualization by one high-speed camera is proposed and implemented. Finally, numerical analysis of the flow boiling of liquid nitrogen in mini/micro-channel is carried out to deepen the understanding of mechanism.


Sign in / Sign up

Export Citation Format

Share Document