scholarly journals Design Procedure for a Fast and Accurate Parallel Manipulator

2017 ◽  
Vol 9 (6) ◽  
Author(s):  
Sébastien Briot ◽  
Stéphane Caro ◽  
Coralie Germain

This paper presents a design procedure for a two degree-of-freedom (DOF) translational parallel manipulator, named IRSBot-2. This design procedure aims at determining the optimal design parameters of the IRSBot-2 such that the robot can reach a velocity equal to 6 m/s, an acceleration up to 20 G, and a multidirectional repeatability up to 20 μm throughout its operational workspace. Besides, contrary to its counterparts, the stiffness of the IRSBot-2 should be very high along the normal to the plane of motion of its moving platform. A semi-industrial prototype of the IRSBot-2 has been realized based on the obtained optimum design parameters. This prototype and its main components are described in the paper. Its accuracy, repeatability, elasto-static performance, dynamic performance, and elasto-dynamic performance have been measured and analyzed as well. It turns out that the IRSBot-2 has globally reached the prescribed specifications and is a good candidate to perform very fast and accurate pick-and-place operations.

2021 ◽  
Author(s):  
◽  
Ben Haughey

<p>Development in pick-and-place robotic manipulators continues to grow as factory processes are streamlined. One configuration of these manipulators is the two degree of freedom, planar, parallel manipulator (2DOFPPM). A machine building company, RML Engineering Ltd., wishes to develop custom robotic manipulators that are optimised for individual pick-and-place applications. This thesis develops several tools to assist in the design process. The 2DOFPPM’s structure lends itself to fast and accurate translations in a single plane. However, the performance of the 2DOFPPM is highly dependent on its dimensions. The kinematics of the 2DOFPPM are explored and used to examine the reachable workspace of the manipulator. This method of analysis also gives insight into the relative speed and accuracy of the manipulator’s end-effector in the workspace. A simulation model of the 2DOFPPM has been developed in Matlab’s® SimMechanics®. This allows the detailed analysis of the manipulator’s dynamics. In order to provide meaningful input into the simulation model, a cubic spline trajectory planner is created. The algorithm uses an iterative approach of minimising the time between knots along the path, while ensuring the kinematic and dynamic limits of the motors and end-effector are abided by. The resulting trajectory can be considered near-minimum in terms of its cycle-time. The dimensions of the 2DOFPPM have a large effect on the performance of the manipulator. Four major dimensions are analysed to see the effect each has on the cycle-time over a standardised path. The dimensions are the proximal and distal arms, spacing of the motors and the height of the manipulator above the workspace. The solution space of all feasible combinations of these dimensions is produced revealing cycle-times with a large degree of variation over the same path. Several optimisation algorithms are applied to finding the manipulator configuration with the fastest cycle-time. A random restart hill-climber, stochastic hill-climber, simulated annealing and a genetic algorithm are developed. After each algorithm’s parameters are tuned, the genetic algorithm is shown to outperform the other techniques.</p>


2019 ◽  
Vol 10 (1) ◽  
pp. 255-272
Author(s):  
Yi Yang ◽  
Yaqi Tang ◽  
Haijun Chen ◽  
Yan Peng ◽  
Huayan Pu

Abstract. With the requirement of heavy load for pick-and-place operation, a new 3-DoF asymmetric translational parallel manipulator is invented in this paper. This manipulator is assembled by a kinematic limb with the parallel linear motion elements(PLMEs), and a single loop 2-UPR. Owning to the linear actuators directly connecting the moving and the fixed platforms, this parallel manipulator has high force transmission efficiency, and adapts to pick-and-place operation under heavy load. In this paper, the mobility and singularity are firstly analyzed by screw theory. And the simplified kinematic and dynamic model is established and solved. Secondly, the reaction forces of the prismatic joints in the PLMEs limb are investigated for the mechanism design. Also, the overall performance of the whole manipulator, such as the workspace, condition numbers of Jacobian matrices and motion transmission, etc, are discussed. Thirdly, a compound evaluation function, which involves the factors of workspace volume, transmission efficiency and reaction force, is proposed. In order to obtain a set of better design parameters, the optimization of the 3-DoF translational manipulator is conducted, for the object of maximum of the evaluation function. At last, the prototype is manufactured and experimented to validate the mobility and motion feasibility of this mechanism design.


Author(s):  
Coralie Germain ◽  
Stéphane Caro ◽  
Sébastien Briot ◽  
Philippe Wenger

This paper deals with the design optimization of the IRSBot-2 based on an optimized test trajectory for fast pick and place operations. The IRSBot-2 is a two degree-of-freedom translational parallel manipulator dedicated to fast and accurate pick-and-place operations. First, an optimization problem is formulated to determine the optimal test trajectory. This problem aims at finding the path defined with s-curves and the time trajectory that minimize the cycle time while the maximum acceleration of the moving platform remains lower than 20 G and the time trajectory functions are C2 continuous. Then, two design optimization problems are formulated to find the optimal design parameters of the IRSBot-2 based on the previous optimal test trajectory. These two problems are formulated so that they can be solved in cascade. The first problem aims to define the design parameters that affect the geometric and kinematic performances of the manipulator. The second problem is about the determination of the remaining parameters by considering elastostatic and dynamic performances. Finally, the optimal design parameters are given and will be used for the realization of an industrial prototype of the IRSBot-2.


2021 ◽  
Author(s):  
◽  
Ben Haughey

<p>Development in pick-and-place robotic manipulators continues to grow as factory processes are streamlined. One configuration of these manipulators is the two degree of freedom, planar, parallel manipulator (2DOFPPM). A machine building company, RML Engineering Ltd., wishes to develop custom robotic manipulators that are optimised for individual pick-and-place applications. This thesis develops several tools to assist in the design process. The 2DOFPPM’s structure lends itself to fast and accurate translations in a single plane. However, the performance of the 2DOFPPM is highly dependent on its dimensions. The kinematics of the 2DOFPPM are explored and used to examine the reachable workspace of the manipulator. This method of analysis also gives insight into the relative speed and accuracy of the manipulator’s end-effector in the workspace. A simulation model of the 2DOFPPM has been developed in Matlab’s® SimMechanics®. This allows the detailed analysis of the manipulator’s dynamics. In order to provide meaningful input into the simulation model, a cubic spline trajectory planner is created. The algorithm uses an iterative approach of minimising the time between knots along the path, while ensuring the kinematic and dynamic limits of the motors and end-effector are abided by. The resulting trajectory can be considered near-minimum in terms of its cycle-time. The dimensions of the 2DOFPPM have a large effect on the performance of the manipulator. Four major dimensions are analysed to see the effect each has on the cycle-time over a standardised path. The dimensions are the proximal and distal arms, spacing of the motors and the height of the manipulator above the workspace. The solution space of all feasible combinations of these dimensions is produced revealing cycle-times with a large degree of variation over the same path. Several optimisation algorithms are applied to finding the manipulator configuration with the fastest cycle-time. A random restart hill-climber, stochastic hill-climber, simulated annealing and a genetic algorithm are developed. After each algorithm’s parameters are tuned, the genetic algorithm is shown to outperform the other techniques.</p>


Author(s):  
Paul J. Remington ◽  
Henno Allik ◽  
Nathan Martin

Abstract Light weight truss-like structures to support shipboard machinery are currently under consideration for a variety of marine applications by the US Navy. The objective of this study was to develop the structural acoustic design principles for minimizing the transmission of vibration through the truss to the hull of a vessel and thereby reduce radiated sound. A design procedure was developed to select truss member sizes to satisfy specified design criteria, e.g., minimum weight, minimum radius of gyration, etc., while ensuring that the structure will support the design loads. The procedure interacts with the ANSYS finite element computer code to perform structural analysis. The resulting truss configurations were then analyzed to determine their dynamic performance using the SARA family of finite element programs that incorporate a continuum beam element to increase computational efficiency. A number of two dimensional and three dimensional truss configurations have been analyzed. Results will be presented illustrating the influence of a variety of design parameters on the force transmissibility between excitation point and truss support points. In addition the strong influence of local drive point admittance on the force transmissibility will be illustrated.


2015 ◽  
Vol 7 (1) ◽  
Author(s):  
Latifah Nurahmi ◽  
Josef Schadlbauer ◽  
Stéphane Caro ◽  
Manfred Husty ◽  
Philippe Wenger

The 3-RPS cube parallel manipulator, a three-degree-of-freedom parallel manipulator initially proposed by Huang and Fang (1995, “Motion Characteristics and Rotational Axis Analysis of Three DOF Parallel Robot Mechanisms,” IEEE International Conference on Systems, Man and Cybernetics. Intelligent Systems for the 21st Century, Vancouver, BC, Canada, Oct. 22–25, pp. 67–71) is analyzed in this paper with an algebraic approach, namely, Study kinematic mapping of the Euclidean group SE(3) and is described by a set of eight constraint equations. A primary decomposition is computed over the set of eight constraint equations and reveals that the manipulator has only one operation mode. Inside this operation mode, it turns out that the direct kinematics of the manipulator with arbitrary values of design parameters and joint variables, has 16 solutions in the complex space. A geometric interpretation of the real solutions is given. The singularity conditions are obtained by deriving the determinant of the Jacobian matrix of the eight constraint equations. All the singular poses are mapped onto the joint space and are geometrically interpreted. By parametrizing the set of constraint equations under the singularity conditions, it is shown that the manipulator is in actuation singularity. The uncontrolled motion gained by the moving platform is also provided. The motion of the moving platform is essentially determined by the fact that three vertices in the moving platform move in three mutually orthogonal planes. The workspace of each point of the moving platform (with exception of the three vertices) is bounded by a Steiner surface. This type of motion has been studied by Darboux in 1897. Moreover, the 3DOF motion of the 3-RPS cube parallel manipulator contains a special one-degree-of-freedom motion, called the vertical Darboux motion (VDM). In this motion, the moving platform can rotate and translate about and along the same axis simultaneously. The surface generated by a line in the moving platform turns out to be a right-conoid surface.


Author(s):  
Qixin Zhu ◽  
Lei Xiong ◽  
Hongli Liu ◽  
Yonghong Zhu ◽  
Guoping Zhang

Background: The conventional method using one-degree-of-freedom (1DOF) controller for Permanent Magnet Synchronous Motor (PMSM) servo system has the trade-off problem between the dynamic performance and the robustness. Methods: In this paper, by using H∞ control theory, a novel robust two-degree-of-freedom (2DOF) controller has been proposed to improve the position control performance of PMSM servo system. Using robust control theory and 2DOF control theory, a H∞ robust position controller has been designed and discussed in detail. Results: The trade-off problem between the dynamic performance and robustness which exists in one-degree-of-freedom (1DOF) control can be dealt with by the application of 2DOF control theory. Then, through H∞ control theory, the design of robust position controller can be translated to H∞ robust standard design problem. Moreover, the control system with robust controller has been proved to be stable. Conclusion: Further simulation results demonstrate that compared with the conventional PID control, the designed control system has better robustness and attenuation to the disturbance of load impact.


Electronics ◽  
2021 ◽  
Vol 10 (3) ◽  
pp. 313
Author(s):  
Jacek Rąbkowski ◽  
Andrzej Łasica ◽  
Mariusz Zdanowski ◽  
Grzegorz Wrona ◽  
Jacek Starzyński

The paper describes major issues related to the design of a portable SiC-based DC supply developed for evaluation of a high-voltage Marx generator. This generator is developed to be a part of an electromagnetic cannon providing very high voltage and current pulses aiming at the destruction of electronics equipment in a specific area. The portable DC supply offers a very high voltage gain: input voltage is 24 V, while the generator requires supply voltages up to 50 kV. Thus, the system contains two stages designed on the basis of SiC power devices operating with frequencies up to 100 kHz. At first, the input voltage is boosted up to 400 V by a non-isolated double-boost converter, and then a resonant DC-DC converter with a special transformer elevates the voltage to the required level. In the paper, the main components of the laboratory setup are presented, and experimental results of the DC supply and whole system are also shown.


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