Optimal Vibration Reduction of Flexible Rotor Systems by the Virtual Bearing Method

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Shibing Liu ◽  
Bingen Yang

This paper presents a new approach to optimal bearing placement that minimizes the vibration amplitude of a flexible rotor system with a minimum number of bearings. The thrust of the effort is the introduction of a virtual bearing method (VBM), by which a minimum number of bearings can be automatically determined in a rotor design without trial and error. This unique method is useful in dealing with the issue of undetermined number of bearings. In the development, the VBM and a distributed transfer function method (DTFM) for closed-form analytical solutions are integrated to formulate an optimization problem of mixed continuous-and-integer type, in which bearing locations and bearing index numbers (BINs) (specially defined integer variables representing the sizes and properties of all available bearings) are selected as design variables. Solution of the optimization problem by a real-coded genetic algorithm yields an optimal design that satisfies all the rotor design requirements with a minimum number of bearings. Filling a technical gap in the literature, the proposed optimal bearing placement approach is applicable to either redesign of an existing rotor system for improvement of system performance or preliminary design of a new rotor system with the number of bearings to be installed being unforeknown.

Author(s):  
Shibing Liu ◽  
Bingen Yang

Flexible multistage rotor systems have a variety of engineering applications. Vibration optimization is important to the improvement of performance and reliability for this type of rotor systems. Filling a technical gap in the literature, this paper presents a virtual bearing method for optimal bearing placement that minimizes the vibration amplitude of a flexible rotor system with a minimum number of bearings. In the development, a distributed transfer function formulation is used to define the optimization problem. Solution of the optimization problem by a real-coded genetic algorithm yields the locations and dynamic coefficients of bearings, by which the prescribed operational requirements for the rotor system are satisfied. A numerical example shows that the proposed optimization method is efficient and accurate, and is useful in preliminary design of a new rotor system with the number of bearings unforeknown.


2012 ◽  
Vol 472-475 ◽  
pp. 1460-1464
Author(s):  
Ji Yan Wang ◽  
Yu Cheng Zhao ◽  
Chao Wang

The paper established the mechanical model of SFD-sliding bearing flexible rotor system, adopting Runge-Kutta method to solve nonlinear differential equation, thus acquiring the dynamic response and the unbalanced response curve. The study has shown: from stable periodic motion, the route of the flexible rotor system to go into chaos is: periodic motion—quasi-periodic motion—chaos—period doubling bifurcation—chaos. The paper analyzed the sensitivity of the first two critical speeds of flexible rotor system, offering design variables for optimization analysis, improving the efficiency of optimization and shortening the design cycle.


1990 ◽  
Vol 112 (4) ◽  
pp. 440-443 ◽  
Author(s):  
J. L. Nikolajsen ◽  
M. S. Hoque

A new type of vibration damper for rotor systems has been developed and tested. The damper contains electroviscous fluid which solidifies and provides Coulomb-type friction damping when an electric voltage is imposed across the fluid. The damping capacity is controlled by the voltage. The damper has been incorporated in a flexible rotor system and found to be able to reduce high levels of unbalance excited vibrations. Other proven advantages include controllability, simplicity, and no requirement for oil supply. The anticipated capabilities to circumvent the critical speeds and to suppress rotor instabilities are still unconfirmed.


2020 ◽  
Vol 30 (05) ◽  
pp. 2050077 ◽  
Author(s):  
Yeyin Xu ◽  
Zhaobo Chen ◽  
Albert C. J. Luo

In this paper, a bifurcation tree of period-1 motion to chaos in a flexible nonlinear rotor system is presented through period-1 to period-8 motions. Stable and unstable periodic motions on the bifurcation tree in the flexible rotor system are achieved semi-analytically, and the corresponding stability and bifurcation of the periodic motions are analyzed by eigenvalue analysis. On the bifurcation tree, the appearance and vanishing of jumping phenomena of periodic motions are generated by saddle-node bifurcations, and quasi-periodic motions are induced by Neimark bifurcations. Period-doubling bifurcations of periodic motions are for developing cascaded bifurcation trees, however, the birth of new periodic motions are based on the saddle-node bifurcation. For a better understanding of periodic motions on the bifurcation tree, nonlinear harmonic amplitude characteristics of periodic motions are presented. Numerical simulations of periodic motions are performed for the verification of semi-analytical predictions. From such a study, nonlinear Jeffcott rotor possesses complex periodic motions. Such results can help one detect and control complex motions in rotor systems for industry.


2012 ◽  
Vol 159 ◽  
pp. 355-360
Author(s):  
Ji Yan Wang ◽  
Rong Chun Guo ◽  
Xu Fei Si

The paper establishes the mechanical model of SFD-sliding bearing flexible rotor system, adopting Runge-Kutta method to solve nonlinear differential equation, thus acquiring the unbalanced response curve and then gaining the first two critical speeds of the system. Meanwhile, the paper analyzes the sensitivity of the system on the first two critical speeds towards structural parameters, offering design variables to optimization analysis. Based on sensitivity analysis, genetic algorithm is employed to give an optimization analysis on critical speed, which aims to remove critical speed from working speed as much as possible. The critical speed ameliorates after the optimization which supplies theoretical basis as well as theoretical analysis towards the dynamic stability of high-speed rotor system and provides reference for the design of such rotor system.


Author(s):  
Sen Xiao ◽  
FaYong Wu ◽  
YanHong Ma ◽  
Jie Hong

Aiming at the misaligned problems of high-speed flexible multi-supported rotor system, considering the structural characteristics and load characteristics of the rotor, the unbalanced excitation of the rotor with misalignment is presented and quantitatively described. The mechanical model of the high-speed flexible rotor system with multi-support under misaligned excitation is established. Based on the finite element method, the dynamic equation of the rotor system is given and the dynamic response characteristics of rotor systems are studied. The results show that the misalignment for the highspeed multi-support flexible rotor system can not only lead to 2X excitation and support stiffness nonlinearity, but also bring additional unbalanced excitation to the rotor system. The 2X frequency component is one typical feature for the rotor system with bearing misalignment. The vibration response of the rotor showed a trend of “increased slowly first, then reduced quickly as the rotation frequency increased”, and it turns to be more obvious with the increasing of the nonlinear stiffness and unbalance.


Author(s):  
Bingen Yang ◽  
Houfei Fang

Abstract A distributed transfer function synthesis is proposed for modeling and analysis of rotor systems assembled from multiple flexible and rigid components. The method is capable of treating non-self-adjoint effects, general boundary conditions and multi-body coupling, and delivers exact and closed-form analytical solutions for various problems. The proposed method is illustrated in two numerical examples.


Author(s):  
Ioannis T. Georgiou

This work presents an experimental study focused on a challenging signal interpretation issue arising in using wireless tri-axial sensors to measure acceleration components in rotating flexible rotor systems. Experiments with state of-the-art (modern technology microsystems) wireless accelerometers reveal that the dynamics of a rotating and-at the same time torsionally vibrating-flexible rotor system is perceived by the rotating sensor as a fast amplitude modulation of a slowly varying vibration. It is observed that the typical signal furnished by the rotating sensor consists of two distinct zones of harmonics: one is a broad band low frequency zone and is associated with the rigid body rotational motion, whereas the other zone contains distinct higher frequencies associated with torsional vibrations. The interesting result is the fact that in the frequency domain the fast torsional vibrations can be extracted sharply from the overall sensor signal. This is due to fact that the dynamics of the sensor output are characterized by slow and fast time scales. It turns out that the high harmonics of the rotating-and-vibrating system (generic motion) are very close to those of the non-rotating-but-torsionally vibrating system. A definite answer to a physics interpretation of the typical output of a rotating accelerometer (oscillator-based) is established by modeling the whole flexible rotor-sensor system as a singular perturbation coupled oscillators problem. This geometric mechanics modeling-analysis approach presents a global picture of the acceleration sensing property of stiff linear oscillators attached on rotating structures.


2006 ◽  
Vol 113 ◽  
pp. 223-228 ◽  
Author(s):  
Vytautas Barzdaitis ◽  
Vytautas Žemaitis ◽  
R. Jonušas ◽  
Vytautas Kazimieras Augustaitis ◽  
Vytautas Bučinskas

The paper is dedicated to research on flexible rotor systems with anisotropic rotor material properties. In addition, the anisotropy of rotor supports alters the rotor system resonance frequencies and the machine has to pass till it attains the operating angular speed. This phenomenon of rotor vibration is observed in vertical rotors. The aim of this work is to compare experimental vibration measurements and results of theoretical modeling. In the paper theoretical model, created from physical one of really existing rotor system is described. Collected experimental data of rotor vibrations in bearings are compared with results of theoretically derived equations. The results of theoretical modeling and research enables for estimation of a more precise technical condition of the rotor system both after the overhaul and during the maintenance and thus to avoid unexpected breakdowns, especially concerning the fatigue development in ball bearing elements.


Author(s):  
Jun Li ◽  
Jie Hong ◽  
Yanhong Ma ◽  
Dayi Zhang

Based on the analysis of structural and dynamic characteristics, a dynamic model of flexible rotor system under misalignment and unbalance excitation in aero-engine was developed through Lagrange equations. The model describes the mechanism and influencing factors of nonlinear properties of misaligned rotors. Then some numerical simulations were performed in order to get the vibration response in time and frequency domain. The results suggest that the rotor system and its coupling may behave in a complex and nonlinear way with the excitation of misalignment and unbalance. The response of the system contains 1× and 2× harmonics, and the spectrum signature closely relate to the misalignment magnitude and the distribution of unbalance mass. A series of experiments were also designed to verify the dynamic model. Their characteristics of response are in good agreement.


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