scholarly journals A Cohesive Zone Model for the Stamping Process Encountered During Three-Dimensional Printing of Fiber-Reinforced Soft Composites

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Clayson C. Spackman ◽  
James F. Nowak ◽  
Kristen L. Mills ◽  
Johnson Samuel
Keyword(s):  
3D Printing ◽  
Polymer Matrix ◽  
Cohesive Zone ◽  
Cohesive Zone Model ◽  
Three Dimensional ◽  
Zone Model ◽  
Fiber Reinforced ◽  
Uv Curable ◽  
Stamping Process ◽  
Dimensional Printing

Fiber-reinforced soft composites (FrSCs) are seeing increasing use in applications involving soft actuators, four-dimensional printing, biomimetic composites, and embedded sensing. The three-dimensional (3D) printing of FrSCs is a layer-by-layer material deposition process that alternates between inkjet deposition of an ultraviolet (UV) curable polymer layer and the stamping of electrospun fibers onto the layer, to build the final part. While this process has been proven for complex 3D geometries, it suffers from poor fiber transfer efficiencies (FTEs) that affect the eventual fiber content in the printed part. In order to address this issue, it is critical to first understand the mechanics of the fiber transfer process. To this end, the objective of this paper is to develop a cohesive zone-based finite element model that captures the competition between the “fiber–carrier substrate” adhesion and the “fiber–polymer matrix” adhesion, encountered during the stamping process used for 3D printing FrSCs. The cohesive zone model (CZM) parameters are first calibrated using independent microscale fiber peeling experiments involving both the thin-film aluminum carrier substrate and the UV curable polymer matrix. The predictions of the calibrated model are then validated using fiber transfer experiments. The model parametric studies suggest the use of a roller-based stamping unit design to improve the FTE of the FrSC 3D printing process. Preliminary experiments confirm that for a 0.5 in diameter roller, this new design can increase the FTE to ∼97%, which is a substantial increase from the 55% efficiency value seen for the original flat-plate stamping platen design. The model has broader applications for the transfer-printing of soft material constructs at the submicron scale.

The quantitative analysis of tensile strength of additively manufactured continuous carbon fiber reinforced polylactic acid (PLA)

2019 ◽  
Vol 25 (10) ◽  
pp. 1624-1636 ◽  
Author(s):  
Hongbin Li ◽  
Taiyong Wang ◽  
Sanjay Joshi ◽  
Zhiqiang Yu
Keyword(s):  
Tensile Strength ◽  
Carbon Fiber ◽  
Fracture Mechanism ◽  
Cohesive Zone ◽  
Cohesive Zone Model ◽  
Zone Model ◽  
Fiber Reinforced ◽  
Continuous Fiber ◽  
Content Type ◽  
Continuous Carbon Fiber

Purpose Continuous fiber-reinforced thermoplastic composites are being widely used in industry, but the fundamental understanding of their properties is still limited. The purpose of this paper is to quantitatively study the effects of carbon fiber content on the tensile strength of continuous carbon fiber-reinforced polylactic acid (CCFRPLA) fabricated through additive manufacturing using the fused deposition modeling (FDM) process. Design/methodology/approach The strength of these materials is highly dependent on the interface that forms between the continuous fiber and the plastic. A cohesive zone model is proposed as a theoretical means to understand the effect of carbon fiber on the tensile strength properties of CCFRPLA. The interface formation mechanism is explored, and the single fiber pulling-out experiment is implemented to investigate the interface properties of CCFRPLA. The fracture mechanism is also explored by using the cohesive zone model. Findings The interface between carbon fiber and PLA plays the main role in transferring external load to other fibers within CCFRPLA. The proposed model established in this paper quantitatively reveals the effects of continuous carbon fiber on the mechanical properties of CCFRPLA. The experimental results using additively manufacturing CCFRPLA provide validation and explanation of the observations based on the quantitative model that is established based on the micro-interface mechanics. Research limitations/implications The predict model is established imagining that all the fibers and PLA form a perfect interface. While in a practical situation, only the peripheral carbon fibers of the carbon fiber bundle can fully infiltrate with PLA and form a transmission interface. These internal fibers that cannot contract with PLA fully, because of the limit space of the nozzle, will not form an effective interface. Originality/value This paper theoretically reveals the fracture mechanism of CCFRPLA and provides a prediction model to estimate the tensile strength of CCFRPLA with different carbon fiber contents.

scholarly journals Numerical Study of the Fatigue Crack in Welded Beam-To-Column Connection Using Cohesive Zone Model

2006 ◽  
Vol 324-325 ◽  
pp. 847-850 ◽  
Author(s):  
Cedric Lequesne ◽  
A. Plumier ◽  
H. Degee ◽  
Anne Marie Habraken
Keyword(s):  
Cohesive Zone ◽  
Cohesive Zone Model ◽  
Numerical Study ◽  
Damage Model ◽  
Three Dimensional ◽  
Fatigue Behaviour ◽  
Bending Test ◽  
Zone Model ◽  
Moment Resisting Frame ◽  
Moment Resisting

The fatigue behaviour of the welded beam-to-column connections of steel moment resisting frame in seismic area must be evaluated. The cohesive zone model is an efficient solution to study such connections by finite elements. It respects the energetic conservation and avoids numerical issues. A three-dimensional cohesive zone model element has been implemented in the home made finite element code Lagamine [1]. It is coupled with the fatigue continuum damage model of Lemaître and Chaboche [2]. The cohesive parameters are identified by the inverse method applied on a three points bending test modelling.

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