Computational Fluid Dynamics Modeling of Flow Boiling in Microchannels With Nonuniform Heat Flux

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Daniel Lorenzini ◽  
Yogendra K. Joshi

The computational fluid dynamics (CFD) modeling of boiling phenomena has remained a challenge due to numerical limitations for accurately simulating the two-phase flow and phase-change processes. In the present investigation, a CFD approach for such analysis is described using a three-dimensional (3D) volume of fluid (VOF) model coupled with a phase-change model accounting for the interfacial mass and energy transfer. This type of modeling allows the transient analysis of flow boiling mechanisms, while providing the ability to visualize in detail temperature, phase, and pressure distributions for microscale applications with affordable computational resources. Results for a plain microchannel are validated against benchmark correlations for heat transfer (HT) coefficients and pressure drop as a function of the heat flux and mass flux. Furthermore, the model is used for the assessment of two-phase cooling in microelectronics under a realistic scenario with nonuniform heat fluxes at localized regions of a silicon microchannel, relevant to the cooling layer of 3D integrated circuit (IC) architectures. Results indicate the strong effect of two-phase flow regime evolution and vapor accumulation on HT. The effects of reduced saturation pressure, subcooling, and flow arrangement are explored in order to provide insight about the underlying physics and cooling performance.

Author(s):  
Adrian Tentner ◽  
Elia Merzari ◽  
Prasad Vegendla

This paper presents recent advances in the modeling of two-phase boiling flow and critical heat flux that have been implemented in the Extended Boiling Framework (EBF) [1, 2, 3]. The EBF code was developed as a customized module built on the foundation of the commercial Computational Fluid Dynamics (CFD) code STAR-CD, which provides general two-phase flow modeling capabilities, for the detailed analysis of the two-phase flow and heat transfer phenomena that occur in Boiling Water Reactor (BWR) fuel assemblies. These phenomena include coolant phase changes and multiple flow regimes that directly influence the coolant interaction with the fuel pins and, ultimately, the reactor performance. An effort to expand the EBF two-phase models and to explore their applicability to other CFD codes is currently underway. The paper presents results of recent CFD analyses of Critical Heat Flux (CHF) experiments that have measured the axial distribution of wall temperature in two-phase upward flow in a vertical channel with a heated wall. The experiments were designed to produce the onset of CHF in the upper half of the heated channel. The simulated axial distribution of wall temperature is compared with experimental data, illustrating the ability of the extended EBF model to capture the onset of CHF for a wide range of thermal-hydraulic conditions relevant for BWRs. The paper concludes with a discussion of results and plans for future work.


Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2399 ◽  
Author(s):  
Fengbo Yang ◽  
Xinyu Xue ◽  
Chen Cai ◽  
Zhu Sun ◽  
Qingqing Zhou

In recent years, multirotor unmanned aerial vehicles (UAVs) have become more and more important in the field of plant protection in China. Multirotor unmanned plant protection UAVs have been widely used in vast plains, hills, mountains, and other regions, and become an integral part of China’s agricultural mechanization and modernization. The easy takeoff and landing performances of UAVs are urgently required for timely and effective spraying, especially in dispersed plots and hilly mountains. However, the unclearness of wind field distribution leads to more serious droplet drift problems. The drift and distribution of droplets, which depend on airflow distribution characteristics of UAVs and the droplet size of the nozzle, are directly related to the control effect of pesticide and crop growth in different growth periods. This paper proposes an approach to research the influence of the downwash and windward airflow on the motion distribution of droplet group for the SLK-5 six-rotor plant protection UAV. At first, based on the Navier-Stokes (N-S) equation and SST k–ε turbulence model, the three-dimensional wind field numerical model is established for a six-rotor plant protection UAV under 3 kg load condition. Droplet discrete phase is added to N-S equation, the momentum and energy equations are also corrected for continuous phase to establish a two-phase flow model, and a three-dimensional two-phase flow model is finally established for the six-rotor plant protection UAV. By comparing with the experiment, this paper verifies the feasibility and accuracy of a computational fluid dynamics (CFD) method in the calculation of wind field and spraying two-phase flow field. Analyses are carried out through the combination of computational fluid dynamics and radial basis neural network, and this paper, finally, discusses the influence of windward airflow and droplet size on the movement of droplet groups.


2013 ◽  
Vol 68 (12) ◽  
pp. 2534-2544 ◽  
Author(s):  
N. Ratkovich ◽  
T. R. Bentzen

Membrane bioreactors (MBRs) have been used successfully in biological wastewater treatment to solve the perennial problem of effective solids–liquid separation. A common problem with MBR systems is clogging of the modules and fouling of the membrane, resulting in frequent cleaning and replacement, which makes the system less appealing for full-scale applications. It has been widely demonstrated that the filtration performances in MBRs can be greatly improved with a two-phase flow (sludge–air) or higher liquid cross-flow velocities. However, the optimization process of these systems is complex and requires knowledge of the membrane fouling, hydrodynamics and biokinetics. Modern tools such as computational fluid dynamics (CFD) can be used to diagnose and understand the two-phase flow in an MBR. Four cases of different MBR configurations are presented in this work, using CFD as a tool to develop and optimize these systems.


Author(s):  
H. Y. Wu ◽  
Ping Cheng

A simultaneous visualization and measurement study has been carried out to investigate flow boiling of water in the 8 parallel silicon microchannels heated from below. It is found that there are two large-amplitude/long-period oscillating boiling modes exist in microchannels depending on the amounts of heat flux and mass flux. When the outlet water temperature is at saturation temperature and the wall temperatures are superheated, while the inlet water temperature is still subcooled, a Liquid/Two-phase Alternating Flow (LTAF) mode appears in the microchannels. This LTAF mode disappears when the inlet temperatures reaches the saturation temperature. As the heat flux is further increased such that the outlet water is superheated while the inlet water temperature is oscillating between subcooled and saturation temperature, a Liquid/Two-phase/Vapor Alternating Flow (LTVAF) mode begins. During these two unstable boiling modes, there are large-amplitude and long-period oscillations of water and wall temperatures with respect to time. Bubbly flow as well as some peculiar two-phase flow pattern are observed during the two-phase flow periods of the two unstable modes in the microchannels.


2017 ◽  
Vol 30 (1&2) ◽  
pp. 1-16 ◽  
Author(s):  
N. Z. Aung ◽  
T. Yuwono

Having a clear understanding on the phase distribution of gas-liquid two-phase flow through elbow bends is vital in mixing and separation system designs. This paper presents the computational fluid dynamics (CFD) simulations and experimental observations of gas-liquid two-phase flow pattern characteristic through a vertical to horizontal right angled (90°) elbow. Experimental observations were conducted in a transparent test section that consisted of a vertical pipe, elbow bend and horizontal pipe with an inside diameter of 0.036 m. The CFD simulations were performed by using a computer software package, FLUENT 6.2. Bubbly flow conditions were created in the vertical test section with the variation of superficial liquid Reynolds number from 13 497 to 49 488 and volumetric gas quality from 0.05 to 0.2. The CFD results showed a good agreement with experimental results in the following observations. The results showed that gas-liquid flow pattern inside and downstream of the elbow bend mainly depended on liquid velocity and it is also influenced by gas quality at high liquid velocities. At lower liquid velocities, gas-liquid separation began early in the elbow bend and gas-phase migrated to outer bend. Then, it smoothly transformed to stratified flow at elbow outlet. When the liquid velocity was further increased, the liquid phase occupied the outer bend rubbing the gas phase to the inner bend and delayed the formation of gas layer in the horizontal pipe. The increase of gas quality in higher liquid velocities promoted gas core formation at the elbow exit and caused wavy gas layers at the downstream of the elbow.


Author(s):  
Ronald Akbar ◽  
Jong Taek Oh ◽  
Agus Sunjarianto Pamitran

Various experiments have been conducted on the heat transfer coefficient of two-phase flow boiling in mini channel tubes. In addition to obtaining data on the heat transfer coefficients through experiments, many researchers have also compared their experimental data using existing correlations. This research aims to determine the characteristics of the heat transfer coefficient of refrigerant R290 from the data used by processing and knowing the best heat transfer coefficient correlation in predicting the experimental data so that the results are expected to be a reference for designing a heat exchanger or for further research. The experimental data predicted is the two-phase flow boiling in a horizontal tube 3 mm diameter, with the mass flux of 50-180 kg/m2s, heat flux of 5-20 kW/m2, saturation temperature of 0-11 °C, and vapor quality of 0-1. The correlation used in this research is based on the asymptotic flow model, where the model is a combination of the nucleate and convective flow boiling mechanisms. The results show an effect of mass flux and heat flux on the experimental heat transfer coefficient and the predicted R290 heat transfer coefficient with asymptotic correlations had a good and similar result to the experimental data.


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