Analysis and Prediction of Fluid Flow Behavior in Progressing Cavity Pumps

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Eissa Al-Safran ◽  
Ahmed Aql ◽  
Tan Nguyen

A progressing cavity pump (PCP) is a positive displacement pump with an eccentric screw movement, which is used as an artificial lift method in oil wells. Downhole PCP systems provide an efficient lifting method for heavy oil wells producing under cold production, with or without sand. Newer PCP designs are also being used to produce wells operating under thermal recovery. The objective of this study is to develop a set of theoretical operational, fluid property, and pump geometry dimensionless groups that govern fluid flow behavior in a PCP. A further objective is to correlate these dimensionless groups to develop a simple model to predict flow rate (or pressure drop) along a PCP. Four PCP dimensionless groups, namely, Euler number, inverse Reynolds number, specific capacity number, and Knudsen number were derived from continuity, Navier–Stokes equations, and appropriate boundary conditions. For simplification, the specific capacity and Knudsen dimensionless groups were combined in a new dimensionless group named the PCP number. Using the developed dimensionless groups, nonlinear regression modeling was carried out using large PCP experimental database to develop dimensionless empirical models of both single- and two-phase flow in a PCP. The developed single-phase model was validated against an independent single-phase experimental database. The validation study results show that the developed model is capable of predicting pressure drop across a PCP for different pump speeds with 85% accuracy.

Author(s):  
Sudip Shyam ◽  
Aparesh Datta ◽  
Ajoy Kumar Das

In this study, heat transfer and fluid flow of de-ionized water in two-dimensional parallel plates microchannel with and without micromixers have been investigated for various Reynolds numbers. The effects of heat transfer and fluid flow on height, diameter of micromixer, and also distance between the two micromixers are carried out in the study. Results showed that the diameter of the micromixer does not have much effect on heat transfer with a maximum enhancement of 9.5%. Whereas heat transfer gets enhanced by 85.57% when the height of the micromixer is increased from 100 μm to 400 μm, and also heat transfer gets improved by 11.45% when sb2 is increased from 4L to 5L. The separation and reattachment zone at the entry and exit of the micromixer cause the increase in heat transfer with the penalty of pressure drop. It is also found that increase of Reynolds number increases the intensity of the secondary flows leads to rapid increase in heat transfer and pressure drop. Finally, the optimized structure of micromixer is found out based on maximum heat transfer and minimum pressure drop.


Author(s):  
N M Crawford ◽  
G Cunningham ◽  
P L Spedding

The pressure drop for turbulent single-phase fluid flow around sharp 90° pipe bends has proven to be difficult to predict owing to the complexity of the flow arising from frictional and separation effects. Existing models accurately predict the frictional effects, but no precise models are available to predict the flow due to separation. It is the purpose of this work to propose a model capable of such prediction. The proposed model is presented and added to an existing model to predict pressure losses over the turbulent Reynolds number range up to 3 × 105. The predicted data is within a spread of + 3 to − 2 per cent of existing experimental data. Future work will validate this model experimentally and computationally


Author(s):  
Pedro Esteves Duarte Augusto ◽  
Marcelo Cristianini

Abstract Gate valves are the most common valve in industrial plants. However, there is no work in the literature regarding the use of computational fluid dynamics (CFD) to evaluate the fluid flow characteristics and pressure drop in gate valves. The present work evaluated the fluid flow and pressure drop through a commercial gate valve using CFD. The obtained values for the pressure loss coefficient (k) are in accordance to those described in the literature and a power type equation could be used for modeling it as function of the Reynolds Number. Fluid flow behavior through the gate valve highlighted the flow recirculation and stagnant areas, being critical for food and pharmaceutical products processing. The obtained results reinforce the advantages in using CFD as a tool for the engineering evaluation of fluid processes.


Author(s):  
M. P. Wang ◽  
T. Y. Wu ◽  
J. T. Horng ◽  
C. Y. Lee ◽  
Y. H. Hung

A series of experimental investigations with a stringent measurement method on the study of the fluid flow behavior for confined compact heat sinks in forced convection have been successfully conducted. In the present study, a theoretical model to effectively predict the velocity and pressure drop for partially-confined heat sinks has been successfully developed. The air velocities flowing into heat sink Us through side bypass U1 and top bypass U2 for various 0.47<H/Hc<1 ratios are evaluated, where H/Hc is the ratio of the heat sink height to channel height. The maximum and average deviations of the velocities predicted by the present model from the experimental data are less than 20.31% and 13.13%, respectively, for confined compact heat sinks. Besides, the results show a good agreement between the predicted results and the experimental data of the pressure drop for the cases of H/Hc = 1. Nevertheless, the relative deviation of the predictions from the experimental data becomes more significant with decreasing H/Hc ratio, i.e., increasing the top bypass of confined compact heat sink. A new modified correlation of pressure drop including the H/Hc effect is presented. The maximum and average deviations of the results predicted by the new correlation from the experimental data are 14.48% and 7.72%, respectively.


2021 ◽  
Vol 12 (1) ◽  
pp. 38-44
Author(s):  
Endro Junianto ◽  
Jooned Hendrarsakti

Microfluidic use in various innovative research, many fields aimed at developing an application device related to handling fluid flows in miniature scale systems. On the other hand, on the use of micro-devices for fluid flow the existence of bends cannot be avoided. This research aims to make a comprehensive study of fluid flow characteristics through a microchannel with several possible bends. This study was conducted by comparing Reynolds number versus pressure drop in a serpentine microchannel to gain bends loss coefficient. The result showed that the fluid flow with Re 100 did not affect the pressure drop, but on the Reynolds number above that, the pressure drop was increased along with the appears of vortices in the outer and inner walls around the channel bends which causes an increase in an additional pressure drop. The other finding shows that the reduction in diameter bend tube can increase the pressure drop.


Energies ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2937 ◽  
Author(s):  
Tarek Ganat ◽  
Meftah Hrairi

The accurate estimation of pressure drop during multiphase fluid flow in vertical pipes has been widely recognized as a critical problem in oil wells completion design. The flow of fluids through the vertical tubing strings causes great losses of energy through friction, where the value of this loss depends on fluid flow viscosity and the size of the conduit. A number of friction factor correlations, which have acceptably accurate results in large diameter pipes, are significantly in error when applied to smaller diameter pipes. Normally, the pressure loss occurs due to friction between the fluid flow and the pipe walls. The estimation of the pressure gradients during the multiphase flow of fluids is very complex due to the variation of many fluid parameters along the vertical pipe. Other complications relate to the numerous flow regimes and the variabilities of the fluid interfaces involved. Accordingly, knowledge about pressure drops and friction factors is required to determine the fluid flow rate of the oil wells. This paper describes the influences of the pressure drop on the measurement of the fluid flow by estimating the friction factor using different empirical friction correlations. Field experimental work was performed at the well site to predict the fluid flow rate of 48 electrical submersible pump (ESP) oil wells, using the newly developed mathematical model. Using Darcy and Colebrook friction factor correlations, the results show high average relative errors, exceeding ±18.0%, in predicted liquid flow rate (oil and water). In gas rate, more than 77% of the data exceeded ±10.0% relative error to the predicted gas rate. For the Blasius correlation, the results showed the predicted liquid flow rate was in agreement with measured values, where the average relative error was less than ±18.0%, and for the gas rate, 68% of the data showed more than ±10% relative error.


Author(s):  
Dungali Sreehari ◽  
Yogesh K. Prajapati

Abstract Numerical investigation has been carried out to compare the heat transfer performance and fluid flow behavior of microchannel heat sinks with circular and rhombus pin fins which are arranged in an in-line manner. Diameter and sides are 1 mm for circular and rhombus fins. Three-dimensional (3D) computational domain has been simulated using two types of cooling medium, i.e., water and Al2O3–H2O nanofluid. A comprehensive comparative analysis has been presented considering the coolants and pin fin profiles as variable parameters. Two operating variables, i.e., heat flux (q) and Reynolds number (Re), are varied in the range of q = 100–400 kW/m2 and Re = 100–400. A total of 64 cases have been simulated to identify the promising features of both the pin fins attributed to improved heat transfer and overall thermal performance. Comparison has also been made between the coolant medium to find out their heat dissipation potential and flow characteristics in the heat sink. Results obtained in terms of average bottom wall temperature, heat transfer coefficient, Nusselt number (Nu), and pressure drop demonstrate that heat sink with rhombus pin fins dissipates more heat compared to its counterpart. It is attributed to the shape and geometry of rhombus fins that facilitate distinct fluid flow behavior; nevertheless, the pressure drop is less in the circular fin heat sink. Moreover, for constant value of Re, nanofluid extracts more heat compared to water in both configurations of the heat sink.


2018 ◽  
Vol 13 (3) ◽  
pp. 1-10 ◽  
Author(s):  
I.Sh. Nasibullayev ◽  
E.Sh Nasibullaeva ◽  
O.V. Darintsev

The flow of a liquid through a tube deformed by a piezoelectric cell under a harmonic law is studied in this paper. Linear deformations are compared for the Dirichlet and Neumann boundary conditions on the contact surface of the tube and piezoelectric element. The flow of fluid through a deformed channel for two flow regimes is investigated: in a tube with one closed end due to deformation of the tube; for a tube with two open ends due to deformation of the tube and the differential pressure applied to the channel. The flow rate of the liquid is calculated as a function of the frequency of the deformations, the pressure drop and the physical parameters of the liquid.


Author(s):  
Jose Plasencia ◽  
Nathanael Inkson ◽  
Ole Jørgen Nydal

AbstractThis paper reports experimental research on the flow behavior of oil-water surfactant stabilized emulsions in different pipe diameters along with theoretical and computational fluid dynamics (CFD) modeling of the relative viscosity and inversion properties. The pipe flow of emulsions was studied in turbulent and laminar conditions in four pipe diameters (16, 32, 60, and 90 mm) at different mixture velocities and increasing water fractions. Salt water (3.5% NaCl w/v, pH = 7.3) and a mineral oil premixed with a lipophilic surfactant (Exxsol D80 + 0.25% v/v of Span 80) were used as the test fluids. The formation of water-in-oil emulsions was observed from low water fractions up to the inversion point. After inversion, unstable water-in-oil in water multiple emulsions were observed under different flow regimes. These regimes depend on the mixture velocity and the local water fraction of the water-in-oil emulsion. The eddy turbulent viscosity calculated using an elliptic-blending k-ε model and the relative viscosity in combination act to explain the enhanced pressure drop observed in the experiments. The inversion process occurred at a constant water fraction (90%) and was triggered by an increase of mixture velocity. No drag reduction effect was detected for the water-in-oil emulsions obtained before inversion.


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