A Methodology to Synthesize Gearbox and Control Design for Increased Power Production and Blade Root Stress Mitigation in a Small Wind Turbine1

2017 ◽  
Vol 139 (8) ◽  
Author(s):  
Hamid Khakpour Nejadkhaki ◽  
Amrita Lall ◽  
John F. Hall

Large wind turbines typically have variable rotor speed capability that increases power production. However, the cost of this technology is more significant for small turbines, which have the highest cost-per-watt of energy produced. This work presents a low-cost system for applications where cost and reliability are of concern. The configuration utilizes the fixed-speed squirrel cage induction generator. It is combined with a variable ratio gearbox (VRG) that is based on the automated-manual automotive transmission. The design is simple, low cost and implements reliable components. The VRG increases efficiency in lower wind speeds through three discrete rotor speeds. In this study, it is implemented with active blades. The contribution of this work is a methodology that synthesizes the selection of the gearbox ratios with the control design. The design objectives increase the power production while mitigating the blade stress. Top-down dynamic programming reduces the computational expense of evaluating the performance of multiple gearbox combinations. The procedure is customizable to the wind conditions at an installation site. A case study is presented to demonstrate the ability of the strategy. It employs a 300 kW wind turbine drivetrain model that simulates power production. Two sets of wind data representing low and high wind speed installation sites were used as the input. The results suggest a VRG can improve energy production by up to 10% when the system operates below the rated wind speed. This is also accompanied by a slight increase in the blade-root stress. When operating above the rated speed, the stress decreases through the optimal selection of gear combinations.

Author(s):  
Amrita Lall ◽  
Hamid Khakpour Nejadkhaki ◽  
John Hall

A variable ratio gearbox (VRG) can enable small wind turbines to operate at discrete variable rotor speeds. This reliable, low-cost, alternative does not require power conversion equipment, as is the case with conventional variable speed. Previous work conducted by the author has demonstrated that a VRG can increase the power production for a fixed-speed system with passive blades. The current study characterizes the performance of a wind turbine equipped with a VRG and active blades. The contribution of this work is an integrative framework that optimizes power production with blade root stress. It works by defining a set of control rules that specify the VRG gear ratio and pitch angle that will be used in relation to wind speed. Three ratios are selected through the proposed procedure. A case study based on the simulation of a 300-kW wind turbine model is performed to demonstrate the proposed technique. The model is constructed with aerodynamic, mechanical, and electrical submodels. These drivetrain components work together to simulate the conversion of moving air to electrical power. The blade element momentum (BEM) technique is used here to compute the blade loading. The resulting torque and rotor speed are reduced and increased, respectively, through the mechanical system gearbox. The output from this is then applied to the electrical generator. The BEM technique is also used here to determine the bending and thrust and loads that are applied to the blade. The stress in the root of the blade is then determined based on these loads, and that caused by centrifugal force and gravity. The proposed method devises a VRG design and control algorithm based on the unique wind conditions at a given installation site. Two case studies are conducted using wind data sets provided by the National Renewable Energy Laboratory (NREL). Low and high-speed data set are selected as inputs to demonstrate the versatility of the proposed method. Dynamic programming is used to reduce the computational expense. This enables the simulation of an exhaustive set of potential VRG combinations over each set of recorded wind data. Each possible combination is evaluated in terms of the total energy production and blade-root stress produced over the simulation period. A set of weights is applied to a multi-objective function that computes the cost associated with each combination. A Pareto analysis is then used to identify the VRG combination and establish the control algorithm for both systems. The results suggest that the VRG can improve energy production in the partial-load region by roughly 10% in both cases. Although stress increases in Region 2, it decreases in Region 3, and overall, through the optimal selection of gear combinations.


Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1587
Author(s):  
Krzysztof Wrobel ◽  
Krzysztof Tomczewski ◽  
Artur Sliwinski ◽  
Andrzej Tomczewski

This article presents a method to adjust the elements of a small wind power plant to the wind speed characterized by the highest annual level of energy. Tests were carried out on the basis of annual wind distributions at three locations. The standard range of wind speeds was reduced to that resulting from the annual wind speed distributions in these locations. The construction of the generators and the method of their excitation were adapted to the characteristics of the turbines. The results obtained for the designed power plants were compared with those obtained for a power plant with a commercial turbine adapted to a wind speed of 10 mps. The generator structure and control method were optimized using a genetic algorithm in the MATLAB program (Mathworks, Natick, MA, USA); magnetostatic calculations were carried out using the FEMM program; the simulations were conducted using a proprietary simulation program. The simulation results were verified by measurement for a switched reluctance machine of the same voltage, power, and design. Finally, the yields of the designed generators in various locations were determined.


Processes ◽  
2020 ◽  
Vol 8 (3) ◽  
pp. 299
Author(s):  
Jie Fang ◽  
Weiqiu Huang ◽  
Fengyu Huang ◽  
Lipei Fu ◽  
Gao Zhang

Based on computational fluid dynamics (CFD) and Realizable k-ε turbulence model, we established a numerical simulation method for wind and vapor-concentration fields of various external floating-roof tanks (EFRTs) (single, two, and four) and verified its feasibility using wind-tunnel experiments. Subsequently, we analysed superposition effects of wind speed and concentration fields for different types of EFRTs. The results show that high concentrations of vapor are found near the rim gap of the floating deck and above the floating deck surface. At different ambient wind speeds, interference between tanks is different. When the ambient wind speed is greater than 2 m/s, vapor concentration in leeward area of the rear tank is greater than that between two tanks, which makes it easy to reach explosion limit. It is suggested that more monitoring should be conducted near the bottom area of the rear tank and upper area on the left of the floating deck. Superposition in a downwind direction from the EFRTs becomes more obvious with an increase in the number of EFRTs; vapor superposition occurs behind two leeward tanks after leakage from four large EFRTs. Considering safety, environmental protection, and personnel health, appropriate measures should be taken at these positions for timely monitoring, and control.


2012 ◽  
Vol 51 (9) ◽  
pp. 1602-1617 ◽  
Author(s):  
Susanne Drechsel ◽  
Georg J. Mayr ◽  
Jakob W. Messner ◽  
Reto Stauffer

AbstractWind speed measurements from one year from meteorological towers and wind turbines at heights between 20 and 250 m for various European sites are analyzed and are compared with operational short-term forecasts of the global ECMWF model. The measurement sites encompass a variety of terrain: offshore, coastal, flat, hilly, and mountainous regions, with low and high vegetation and also urban influences. The strongly differing site characteristics modulate the relative contribution of synoptic-scale and smaller-scale forcing to local wind conditions and thus the performance of the NWP model. The goal of this study was to determine the best-verifying model wind among various standard wind outputs and interpolation methods as well as to reveal its skill relative to the different site characteristics. Highest skill is reached by wind from a neighboring model level, as well as by linearly interpolated wind from neighboring model levels, whereas the frequently applied 10-m wind logarithmically extrapolated to higher elevations yields the largest errors. The logarithmically extrapolated 100-m model wind reaches the best compromise between availability and low cost for data even when the vertical resolution of the model changes. It is a good choice as input for further statistical postprocessing. The amplitude of measured, height-dependent diurnal variations is underestimated by the model. At low levels, the model wind speed is smaller than observed during the day and is higher during the night. At higher elevations, the opposite is the case.


PLoS ONE ◽  
2021 ◽  
Vol 16 (7) ◽  
pp. e0254514
Author(s):  
Alessia Angeli ◽  
Irene Valori ◽  
Teresa Farroni ◽  
Gustavo Marfia

The present work explores the distinctive contribution of motor planning and control to human reaching movements. In particular, the movements were triggered by the selection of a prepotent response (Dominant) or, instead, by the inhibition of the prepotent response, which required the selection of an alternative one (Non-dominant). To this end, we adapted a Go/No-Go task to investigate both the dominant and non-dominant movements of a cohort of 19 adults, utilizing kinematic measures to discriminate between the planning and control components of the two actions. In this experiment, a low-cost, easy to use, 3-axis wrist-worn accelerometer was put to good use to obtain raw acceleration data and to compute and break down its velocity components. The values obtained with this task indicate that with the inhibition of a prepotent response, the selection and execution of the alternative one yields both a longer reaction time and movement duration. Moreover, the peak velocity occurred later in time in the non-dominant response with respect to the dominant response, revealing that participants tended to indulge more in motor planning than in adjusting their movement along the way. Finally, comparing such results to the findings obtained by other means in the literature, we discuss the feasibility of an accelerometer-based analysis to disentangle distinctive cognitive mechanisms of human movements.


2021 ◽  
Vol 6 (6) ◽  
pp. 1427-1453
Author(s):  
Eric Simley ◽  
Paul Fleming ◽  
Nicolas Girard ◽  
Lucas Alloin ◽  
Emma Godefroy ◽  
...  

Abstract. Wake steering is a wind farm control strategy in which upstream wind turbines are misaligned with the wind to redirect their wakes away from downstream turbines, thereby increasing the net wind plant power production and reducing fatigue loads generated by wake turbulence. In this paper, we present results from a wake-steering experiment at a commercial wind plant involving two wind turbines spaced 3.7 rotor diameters apart. During the 3-month experiment period, we estimate that wake steering reduced wake losses by 5.6 % for the wind direction sector investigated. After applying a long-term correction based on the site wind rose, the reduction in wake losses increases to 9.3 %. As a function of wind speed, we find large energy improvements near cut-in wind speed, where wake steering can prevent the downstream wind turbine from shutting down. Yet for wind speeds between 6–8 m/s, we observe little change in performance with wake steering. However, wake steering was found to improve energy production significantly for below-rated wind speeds from 8–12 m/s. By measuring the relationship between yaw misalignment and power production using a nacelle lidar, we attribute much of the improvement in wake-steering performance at higher wind speeds to a significant reduction in the power loss of the upstream turbine as wind speed increases. Additionally, we find higher wind direction variability at lower wind speeds, which contributes to poor performance in the 6–8 m/s wind speed bin because of slow yaw controller dynamics. Further, we compare the measured performance of wake steering to predictions using the FLORIS (FLOw Redirection and Induction in Steady State) wind farm control tool coupled with a wind direction variability model. Although the achieved yaw offsets at the upstream wind turbine fall short of the intended yaw offsets, we find that they are predicted well by the wind direction variability model. When incorporating the expected yaw offsets, estimates of the energy improvement from wake steering using FLORIS closely match the experimental results.


2020 ◽  
Author(s):  
Mads M. Pedersen ◽  
Gunner C. Larsen

Abstract. Design of an optimal wind farm topology and wind farm control scheduling depends on the chosen metric. The objective of this paper is to investigate the influence of optimal wind farm control on the optimal wind farm layout in terms of power production. A successful fulfilment of this goal requires: 1) an accurate and fast flow model; 2) selection of the minimum set of design parameters that rules the problem; and 3) selection of an optimization algorithm with good scaling properties. For control of the individual wind farm turbines, the two most obvious strategies are wake steering based on active wind turbine yaw control and wind turbine derating. The present investigation is a priori limited to wind turbine derating. A high-speed linearized CFD RANS solver models the flow field and the crucial wind turbine wake interactions inside the wind farm. The actuator disk method is used to model the wind turbines, and utilizing an aerodynamic model, the design space of the optimization problem is reduced to only three variables per turbine – two geometric and one carefully selected variable specifying the individual wind turbine derating setting for each mean wind speed and direction. The full design space spanned by these (2N + Nd Ns N) parameters, where N is the number of wind farm turbines, Nd is the number of direction bins, and Ns is the number of mean wind speed bins. This design space is decomposed in two subsets, which in turn define a nested set of optimization problems to achieve the fastest possible optimization procedure. Following a simplistic sanity check of the platform functionality regarding wind farm layout and control optimization, the capabilities of the developed optimization platform is demonstrated on the Swedish offshore wind farm. For this particular wind farm, the analysis demonstrates that the expected annual energy production can be increased by 4 % by integrating the wind farm control in the design of the wind farm layout, which is 1.2 % higher than what is achieved by optimizing the layout only.


2021 ◽  
Vol 2 (2) ◽  
pp. 51
Author(s):  
Santiago Sánchez ◽  
Victor Hidalgo ◽  
Martin Velasco ◽  
Diana Puga ◽  
P. Amparo López-Jiménez ◽  
...  

<p class="JAREAbstract">The present paper focuses on the selection of parameters that maximize electrical energy production of a horizontal axis wind turbine using Python programming language. The study takes as reference turbines of Villonaco wind field in Ecuador. For this aim, the Blade Element Momentum (BEM) theory was implemented, to define rotor geometry and power curve. Furthermore, wind speeds were analyzed using the Weibull probability distribution and the most probable speed was 10.50 m/s. The results were compared with mean annual energy production of a Villonaco’s wind turbine to validate the model. Turbine height, rated wind speed and rotor radius were the selected parameters to determine the influence in generated energy. Individual increment in rotor radius and rated wind speed cause a significant increase in energy produced. While the increment in turbine’s height reduces energy generated by 0.88%.</p>


2021 ◽  
Author(s):  
Eric Simley ◽  
Paul Fleming ◽  
Nicolas Girard ◽  
Lucas Alloin ◽  
Emma Godefroy ◽  
...  

Abstract. Wake steering is a wind farm control strategy in which upstream wind turbines are misaligned with the wind to redirect their wakes away from downstream turbines, thereby increasing the net wind plant power production and reducing fatigue loads generated by wake turbulence. In this paper, we present results from a wake steering experiment at a commercial wind plant involving two wind turbines spaced 3.7 rotor diameters apart. During the three-month experiment period, we estimate that wake steering reduced wake losses by 5.7 % for the wind direction sector investigated. After applying a long-term correction based on the site wind rose, the reduction in wake losses increases to 9.8 %. As a function of wind speed, we find large energy improvements near cut-in wind speed, where wake steering can prevent the downstream wind turbine from shutting down. Yet for wind speeds between 6–8 m/s, we observe little change in performance with wake steering. However, wake steering was found to improve energy production significantly for below-rated wind speeds from 8–12 m/s. By measuring the relationship between yaw misalignment and power production using a nacelle lidar, we attribute much of the improvement in wake steering performance at higher wind speeds to a significant reduction in the power loss of the upstream turbine as wind speed increases. Additionally, we find higher wind direction variability at lower wind speeds, which contributes to poor performance in the 6–8 m/s wind speed bin because of slow yaw controller dynamics. Further, we compare the measured performance of wake steering to predictions using the FLORIS (FLOw Redirection and Induction in Steady State) wind farm control tool coupled with a wind direction variability model. Although the achieved yaw offsets at the upstream wind turbine fall short of the intended yaw offsets, we find that they are predicted well by the wind direction variability model. When incorporating the predicted achieved yaw offsets, estimates of the energy improvement from wake steering using FLORIS closely match the experimental results.


2020 ◽  
Vol 17 ◽  
pp. 63-77 ◽  
Author(s):  
Bénédicte Jourdier

Abstract. As variable renewable energies are developing, their impacts on the electric system are growing. To anticipate these impacts, prospective studies may use wind power production simulations in the form of 1 h or 30 min time series that are often based on reanalysis wind-speed data. The purpose of this study is to assess how several wind-speed datasets are performing when used to simulate wind-power production at the local scale, when no observation is available to use bias correction methods. The study evaluates two global reanalysis (MERRA-2 from NASA and ERA5 from ECMWF), two high-resolution models (COSMO-REA6 reanalysis from DWD, AROME NWP model from Météo-France) and the New European Wind Atlas mesoscale data. The study is conducted over continental France. In a first part, wind-speed measurements (between 55 and 100 m above ground) at eight locations are directly compared to modelled wind speeds. In a second part, 30 min wind-power productions are simulated for every wind farm in France and compared to two open datasets of observed production published by the distribution and transmission system operators, either at the local scale in terms of annual bias, or aggregated at the regional scale, in terms of bias, correlations and diurnal cycles. ERA5 is very skilled, despite its low resolution compared to the regional models, but it underestimates wind speeds, especially in mountainous areas. AROME and COSMO-REA6 have better skills in complex areas and have generally low biases. MERRA-2 and NEWA have large biases and overestimate wind speeds especially at night. Several problems affecting diurnal cycles are detected in ERA5 and COSMO-REA6.


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