Enhanced Subcooled Flow Boiling Heat Transfer in Microchannel With Piranha Pin Fin

2017 ◽  
Vol 139 (11) ◽  
Author(s):  
X. Yu ◽  
C. Woodcock ◽  
Y. Wang ◽  
J. Plawsky ◽  
Y. Peles
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Subcooled Flow Boiling ◽  
Subcooled Flow ◽  
Flow Boiling Heat Transfer

An experimental study on subcooled flow boiling with engineering fluid HFE-7000 in a microchannel fitted with piranha pin fins (PPFs) is presented. Heat fluxes of up to 735 W/cm2 were achieved and mass fluxes ranged from 618 kg/m2s to 2569 kg/m2 s. It was found that the flow boiling heat transfer was significantly enhanced with PPFs. The heat transfer coefficient with flow boiling was double the corresponding single-phase flow. Correlations for two-phase heat transfer coefficient and pressure drop in the nucleate flow boiling regime were developed based on the boiling, Weber, and Jakob numbers. The onset of nucleate boiling (ONB) and the critical heat flux (CHF) conditions were determined through visualization and was typically initiated from the last row of fins where temperatures were highest and flow rates lowest.

scholarly journals Investigation of Forced Convective and Subcooled Flow Boiling Heat Transfer Coefficients of Water-Ethanol Mixture: Numerical Study

2021 ◽  
Vol 39 (2) ◽  
pp. 512-520
Author(s):  
Suhas Badakere Gopalakrishna ◽  
Ravi Lakkanna ◽  
Satyabhama Alangar
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Subcooled Flow Boiling ◽  
Ethanol Mixture ◽  
Subcooled Flow ◽  
Flow Boiling Heat Transfer ◽  
Boiling Heat Transfer Coefficient

The subcooled flow boiling is related to the operation of electronic devices, Hybrid electric vehicle (HEV) Battery module and small catalytic reactors. It is well known that the operational temperature must be maintained to avoid any malfunction of these heat dissipative devices. In this paper the forced convective and subcooled flow boiling heat transfer coefficients of water-ethanol mixture is determined numerically by Volume of fluid analysis (VOF). The interaction between liquid and local vapour is analysed by solving the bubble volume of fraction in the numerical study. Crank Nicolson implicit scheme is used for discretizing the scalar convection equation for bubble void fraction and transforming into algebraic equation. Thomas Algorithm is used to solve the algebraic equations of bubble void fraction. The corrector predictor equation method is used to solve for bubble void fraction when the value obtained is less than 0 or exceeds 1. The thermodynamic and Thermophysical properties are substituted in the x-momentum and energy equation to determine the values of pressure drop, velocity and temperature of the fluid. From the temperature values, the subcooled flow boiling heat transfer coefficient is obtained. It is found that the addition of ethanol to water decreases the forced convective and subcooled flow boiling heat transfer coefficient of the water-ethanol mixture. The numerically determined heat transfer coefficient of water ethanol mixture is compared with that of the experimental results. The average deviation between the experimentally determined and numerically determined subcooled flow boiling heat transfer coefficient of water ethanol-mixture is found to be 24.13%.

Experimental Study of Flow Boiling Heat Transfer Coefficient of FC-72 Over Micro-Pin-Finned Surfaces

2010 ◽  
Author(s):  
Y. F. Xue ◽  
M. Z. Yuan ◽  
J. J. Wei
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Fluid Velocity ◽  
Nucleate Boiling ◽  
Flow Boiling Heat Transfer ◽  
Nucleate Boiling Heat Transfer ◽  
Boiling Heat Transfer Coefficient

Experiments of flow boiling heat transfer coefficient of FC-72 were carried out over simulated silicon chip of 10×10×0.5 mm3 for electronic cooling. Four kinds of micro-pin-fins with the dimensions of 30×60, 30×120, 50×60, 50×120 μm2 (thickness, t × height, h) respectively, were fabricated on the chip surfaces by the dry etching technique to enhance boiling heat transfer. A smooth chip was also tested for comparison. The experiments were conducted at three different fluid velocities (0.5, 1 and 2m/s) and three different liquid subcoolings (15, 25 and 35K). All micro-pin-finned surfaces show a considerable heat transfer enhancement compared to the smooth surface. Both the forced convection and nucleate boiling heat transfer contribute to the total heat transfer performance. The contribution of each factor to the total heat transfer has been clearly presented in the flow boiling heat transfer coefficient curves. In a lower heat flux region, the heat transfer coefficient increases greatly with increasing fluid velocity, but increases slightly with increasing heat flux, indicating that the single-phase forced convection dominates the heat transfer process. With further increasing heat flux to the onset of nucleate boiling, the heat transfer coefficient increases remarkably. For a given liquid subcooling, the curves of flow boiling heat transfer coefficient at fluid velocities of 0.5 and 1 m/s almost follow one line for each surface, showing insensitivity of nucleate boiling heat transfer to fluid velocity. However, at the largest fluid velocity of 2 m/s, the slope of the flow boiling heat transfer coefficient curves for micro-pin-finned surfaces becomes smaller, indicating that the forced convection also plays an important role besides the nucleate boiling heat transfer. The curves of the flow boiling heat transfer coefficient can be used to determine the boiling incipience at different fluid velocities, which provides a basis for the suitable fluid velocity selection in designing highly efficient cooling scheme for electronic devices.

Study on Flow Boiling Heat Transfer of Carbon Dioxide With PAG-Type Lubricating Oil in Pre-Dryout Region Inside Horizontal Tube

2010 ◽  
Author(s):  
Chaobin Dang ◽  
Minxia Li ◽  
Eiji Hihara
Keyword(s):  
Heat Transfer ◽  
Carbon Dioxide ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Mass Flux ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Flow Boiling Heat Transfer ◽  
The Heat Transfer Coefficient

In this study, the boiling heat transfer coefficients of carbon dioxide with a PAG-type lubricating oil entrained from 0 to 5 wt% in a horizontally placed smooth tube with an inner diameter of 2 mm were experimentally investigated under the following operating conditions: mass fluxes from 170 to 320 kg/m2s, heat fluxes from 4.5 to 36 kW/m2, and a saturation temperature of 15 °C. The results show that for a low oil concentration of approximately 0.5% to 1%, no further deterioration of the heat transfer coefficient was observed at higher oil concentrations in spite of a significant decrement of the heat transfer coefficient compared to that under an oil-free condition. The heat flux still had a positive influence on the heat transfer coefficient in low quality regions. However, no obvious influence was observed in high quality regions, which implies that nucleate boiling dominates in the low quality region whereas it is suppressed in the high quality regions. Unlike the mass flux under an oil-free condition, mass flux has a significant influence on the heat transfer coefficient, with a maximum increase of 50% in the heat transfer. On the basis of our experimental measurements of the flow boiling heat transfer of carbon dioxide under wide experimental conditions, a flow boiling heat transfer model for horizontal tubes has been proposed for a mixture of CO2 and polyalkylene glycol (PAG oil) in the pre-dryout region, with consideration of the thermodynamic properties of the mixture. The surface tension and viscosity of the mixture were particularly taken into account. New factors were introduced into the correlation to reflect the suppressive effects of the mass flux and the oil on both the nucleate boiling. It is shown that the calculated results can depict the influence of the mass flux and the heat flux on both nucleate boiling and convection boiling.

Oil Effects on In-Tube Evaporation of CO2 by Altering Flow Regime and Properties

2013 ◽  
Author(s):  
Pega Hrnjak ◽  
Seongho Kim
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
Heat Fluxes ◽  
Circulation Rate ◽  
Convective Boiling ◽  
Mass Fluxes

Flow boiling heat transfer characteristics of CO2 with and without oil were investigated experimentally in horizontal smooth and enhanced tubes with an inner diameter of 11.2 mm. The visualization of flow pattern provides a detailed attributes of the nucleate and the convective boiling heat transfer. In order to investigate the effect of the miscible oil on the heat transfer of CO2, POE (polyolester) RENSIO C85E oil is added to give an oil circulation rate (OCR) between 0.5% and 2%. Results are compared with those of pure CO2. The experimental conditions include evaporation temperatures of −15 °C, mass fluxes from 40 to 200 kg/m2 s, heat fluxes from 0.5 to 10 kW/m2, and vapor qualities from 0.1 to 0.8. Oil generally deteriorates the heat transfer coefficient of pure CO2. The reduction in heat transfer coefficient is most apparent at low vapor qualities, 0.1 to 0.4, and at low mass fluxes, 100 and 200 kg/m2. It is caused by the suppression of nucleate boiling due to increased surface tension. At conditions where the convective boiling contribution is dominant, vapor qualities above 0.5, oil increases heat transfer coefficients. Through visualization, it is shown that the wetted area on the perimeter of inner tube is enhanced due to formation of foaming in the smooth tube. However, such enhancement of heat transfer due to forming is negligible in the enhanced tube, because the enhanced factor due to micro-finned structures is dominant.

scholarly journals Convective flow boiling heat transfer in an annular space: N-heptane/water case in a bubbly sub-cooled flow

2020 ◽  
Vol 3 (2) ◽  
pp. 33
Author(s):  
M. M. Sarafraz ◽  
H. Arya
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Rate ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Heating Surface ◽  
Nucleate Boiling ◽  
Subcooled Flow Boiling ◽  
Subcooled Flow ◽  
Flow Boiling Heat Transfer

The subcooled flow boiling heat transfer characteristics of n-heptane and water is conducted for an upward flow inside the vertical annulus with an inner gap of 30 mm, in different heat fluxes up to 132kW.m-2, subcooling max.:30C, flow rate: 1.5 to 3.5lit.min-1 under the atmospheric pressure. The measured data indicate that the subcooled flow boiling heat transfer coefficient significantly increases with increasing liquid flow rate and heat flux and slightly decreases with decreasing the subcooling level. Although results demonstrate that subcooling is the most effective operation parameter on onset of nucleate boiling such that with decreasing the subcooling level, the inception heat flux significantly decreases. Besides, recorded results from the visualization of flow show that the mean diameter of the bubbles departing from the heating surface decreases slightly with increasing the flow rate and slightly decreases with decreasing the subcooling level. Meanwhile, comparisons of the present heat transfer data for n-heptane and water in the same annulus and with some existing correlations are investigated. Results of comparisons reveal an excellent agreement between experimental data and those of calculated by Chen Type model and Gungor–Winterton predicting correlation.

scholarly journals Subcooled flow boiling heat transfer of ethanol aqueous solutions in vertical annulus space

2012 ◽  
Vol 18 (2) ◽  
pp. 315-327 ◽  
Author(s):  
M.M. Sarafraz ◽  
S.M. Peyghambarzadeh ◽  
N. Vaeli
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Water Solution ◽  
Nucleate Boiling ◽  
Subcooled Flow Boiling ◽  
Nucleate Boiling Heat Transfer ◽  
Vertical Annulus

The subcooled flow boiling heat-transfer characteristics of water and ethanol solutions in a vertical annulus have been investigated up to heat flux 132kW/m2. The variations in the effects of heat flux and fluid velocity, and concentration of ethanol on the observed heat-transfer coefficients over a range of ethanol concentrations implied an enhanced contribution of nucleate boiling heat transfer in flow boiling, where both forced convection and nucleate boiling heat transfer occurred. Increasing the ethanol concentration led to a significant deterioration in the observed heat-transfer coefficient because of a mixture effect, that resulted in a local rise in the saturation temperature of ethanol/water solution at the vapor-liquid interface. The reduction in the heat-transfer coefficient with increasing ethanol concentration is also attributed to changes in the fluid properties (for example, viscosity and heat capacity) of tested solutions with different ethanol content. The experimental data were compared with some well-established existing correlations. Results of comparisons indicate existing correlations are unable to obtain the acceptable values. Therefore a modified correlation based on Gnielinski correlation has been proposed that predicts the heat transfer coefficient for ethanol/water solution with uncertainty about 8% that is the least in comparison to other well-known existing correlations.

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