Physics of the Microchannel Flow Boiling Process and Comparison With the Existing Theories

2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Sajjad Bigham ◽  
Saeed Moghaddam
Keyword(s):  
Heat Transfer ◽  
Surface Heat Flux ◽  
Flow Boiling ◽  
Bubble Surface ◽  
Surface Heat ◽  
Microchannel Flow ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Transient Conduction ◽  
Transfer Mechanisms

In this study, six benchmark experiments are conducted on bubbles at different growth stages to evaluate the assumptions of the existing microchannel flow boiling heat transfer models/hypothesis. The results show that the bubble ebullition process triggers a spike in the local surface heat flux due to the thin film evaporation and transient conduction heat transfer mechanisms. This enhancement in the surface heat flux is limited to a very small area at the bubble–surface contact region at the nucleation site limiting the overall heat transfer contribution of the bubble ebullition process. The contribution of these two mechanisms of heat transfer increases as the bubble–surface contact area becomes larger. As the bubbles length increases, the time period of activation of the microlayer evaporation mechanism substantially increases while that of the transient conduction mechanism remains relatively unchanged. When the microchannel is mostly occupied by bubbles, the thin film evaporation mechanism becomes the dominant heat transfer mode. The results clearly indicate that single-phase heat transfer mechanism active at surface regions not covered by bubbles is governed by the laminar flow theory (for the test conditions presented here). In essence, a measureable enhancement effect in the liquid phase due to bubbles growth and flow has not been observed. A comparison with the existing microchannel flow boiling models suggests that the three-zone flow boiling model can qualitatively describe the heat transfer events observed in this experiment but fails to accurately predict the magnitude of the heat transfer mechanisms.

Two-Phase Heat Transfer Behaviors of R-134a Refrigerant and Air-Water Mixture in a 1 mm Internal Diameter Tube

2016 ◽  
Author(s):  
Sira Saisorn ◽  
Somchai Wongwises ◽  
Pakorn Wongpromma ◽  
Phakkhanan Benjawun ◽  
Adirek Suriyawong
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Test Section ◽  
Surface Heat Flux ◽  
Annular Flow ◽  
Flow Boiling ◽  
Surface Heat ◽  
Internal Diameter ◽  
Two Phase ◽  
R 134A

Flow boiling of R-134a refrigerant was experimentally conducted in a test section which is a stainless steel tube having internal diameter of 1 mm. The DC power supply was connected to the test section to provide constant surface heat flux conditions. Flow pattern and heat transfer data were obtained for a mass flux range of 252–820 kg/m2s, a heat flux range of 1–21 kW/m2 and a saturation pressure of 8 bar. The flow visualization results showed four different flow patterns including slug flow, throat-annular flow, churn flow, and annular flow. The flow boiling heat transfer behaviors were also compared with those based on non-boiling two-phase air-water flow in the same test section under constant surface heat flux conditions. For non-boiling two-phase flow experiment, an air-water T-shaped mixer was served to introduce fluids smoothly along the test section. The results indicated that based on the same gas and liquid Reynolds numbers, flow boiling tends to have Nusselt number higher than that for non-boiling gas-liquid flow.

A Microscale Study of the Impact of Bubble Growth Dynamics on Surface Heat Flux in Microchannel Flow Boiling Process

2015 ◽  
Author(s):  
Sajjad Bigham ◽  
Saeed Moghaddam
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Flux ◽  
Surface Heat Flux ◽  
Flow Boiling ◽  
Surface Heat ◽  
Bubble Wall ◽  
Average Surface ◽  
Boiling Process ◽  
The Impact

In this study, the physics of microscale heat transfer events at the wall-fluid interface during the growth of a moving bubble in a microchannel is analyzed. The study is enabled through development of a novel device that utilizes 53 microscale platinum resistance temperature detectors (RTDs) embedded in a composite substrate made of a high thermal conductivity material coated by a thin layer of a low thermal conductivity material. This sensors arrangement enables resolving the thermal field at the bubble-wall interface with unprecedented spatial and temporal resolutions of 40–65 μm and 50 μs, respectively. To prevent random bubble inception, a 300 nm in diameter cavity is fabricated using a focused ion beam (FIB) at the center of a pulsed function microheater. A detailed analysis of the surface heat transfer events and their relations to time scale of formation and dimensions of bubbles are conducted to decipher the underlying physics of the flow boiling process. Experimental results show that four mechanisms of heat transfer are active as a bubble grows and flows through the channel. These mechanisms of heat transfer are 1) microlayer evaporation, 2) interline evaporation, 3) transient conduction, and 4) micro-convection. The results suggest that the average surface heat flux enhances as the bubble grows in size resulting in expansion of the surface area over which the thin film evaporation mechanism is active. Above a certain bubble size, the average surface heat flux declines due to the formation of a dry region at the bubble-wall interface. Hence, the results indicate that there is an optimal bubble length at which the average surface heat flux is maximum.

Heat Transfer Model for Evaporation of Elongated Bubble Flows in Microchannels

2002 ◽  
Vol 124 (6) ◽  
pp. 1131-1136 ◽  
Author(s):  
Anthony M. Jacobi ◽  
John R. Thome
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Flow Boiling ◽  
Heat Transfer Model ◽  
Transfer Mechanism ◽  
Transfer Model ◽  
Heat Transfer Mechanism ◽  
New Model ◽  
Thin Film Evaporation ◽  
Film Evaporation

Recent experimental studies of evaporation in microchannels have shown that local flow-boiling coefficients are almost independent of vapor quality, weakly dependent on mass flux, moderately dependent on evaporating pressure, and strongly dependent on heat flux. In a conventional (macrochannel) geometry, such trends suggest nucleate boiling as the dominant heat transfer mechanism. In this paper, we put forward a simple new heat transfer model based on the hypothesis that thin-film evaporation into elongated bubbles is the important heat transfer mechanism in these flows. The new model predicts the above trends and quantitatively predicts flow-boiling coefficients for experimental data with several fluids. The success of this new model supports the idea that thin-film evaporation into elongated bubbles is the important heat transfer mechanism in microchannel evaporation. The model provides a new tool for the study of such flows, assists in understanding the heat transfer behavior, and provides a framework for predicting heat transfer.

Heat Transfer Characteristics of Downward Facing Hot Horizontal Surfaces Using Mist Jet Impingement

2017 ◽  
Author(s):  
Ashutosh Kumar Yadav ◽  
Parantak Sharma ◽  
Avadhesh Kumar Sharma ◽  
Mayank Modak ◽  
Vishal Nirgude ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Surface Heat Flux ◽  
Cooling System ◽  
Water Pressure ◽  
Jet Impingement ◽  
Surface Heat ◽  
Heat Transfer Characteristics ◽  
Impingement Cooling ◽  
Transfer Characteristics

Impinging jet cooling technique has been widely used extensively in various industrial processes, namely, cooling and drying of films and papers, processing of metals and glasses, cooling of gas turbine blades and most recently cooling of various components of electronic devices. Due to high heat removal rate the jet impingement cooling of the hot surfaces is being used in nuclear industries. During the loss of coolant accidents (LOCA) in nuclear power plant, an emergency core cooling system (ECCS) cool the cluster of clad tubes using consisting of fuel rods. Controlled cooling, as an important procedure of thermal-mechanical control processing technology, is helpful to improve the microstructure and mechanical properties of steel. In industries for heat transfer efficiency and homogeneous cooling performance which usually requires a jet impingement with improved heat transfer capacity and controllability. It provides better cooling in comparison to air. Rapid quenching by water jet, sometimes, may lead to formation of cracks and poor ductility to the quenched surface. Spray and mist jet impingement offers an alternative method to uncontrolled rapid cooling, particularly in steel and electronics industries. Mist jet impingement cooling of downward facing hot surface has not been extensively studied in the literature. The present experimental study analyzes the heat transfer characteristics a 0.15mm thick hot horizontal stainless steel (SS-304) foil using Internal mixing full cone (spray angle 20 deg) mist nozzle from the bottom side. Experiments have been performed for the varied range of water pressure (0.7–4.0 bar) and air pressure (0.4–5.8 bar). The effect of water and air inlet pressures, on the surface heat flux has been examined in this study. The maximum surface heat flux is achieved at stagnation point and is not affected by the change in nozzle to plate distance, Air and Water flow rates.

scholarly journals Nanofluid Flow on a Shrinking Cylinder with Al2O3 Nanoparticles

Mathematics ◽  
2021 ◽  
Vol 9 (14) ◽  
pp. 1612
Author(s):  
Iskandar Waini ◽  
Anuar Ishak ◽  
Ioan Pop
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Friction Factor ◽  
Surface Heat Flux ◽  
Transfer Rate ◽  
Surface Heat ◽  
Al2o3 Nanoparticles ◽  
Nanofluid Flow ◽  
Curvature Parameter ◽  
Over Time

This study investigates the nanofluid flow towards a shrinking cylinder consisting of Al2O3 nanoparticles. Here, the flow is subjected to prescribed surface heat flux. The similarity variables are employed to gain the similarity equations. These equations are solved via the bvp4c solver. From the findings, a unique solution is found for the shrinking strength λ≥−1. Meanwhile, the dual solutions are observed when λc<λ<−1. Furthermore, the friction factor Rex1/2Cf and the heat transfer rate Rex−1/2Nux increase with the rise of Al2O3 nanoparticles φ and the curvature parameter γ. Quantitatively, the rates of heat transfer Rex−1/2Nux increase up to 3.87% when φ increases from 0 to 0.04, and 6.69% when γ increases from 0.05 to 0.2. Besides, the profiles of the temperature θ(η) and the velocity f’(η) on the first solution incline for larger γ, but their second solutions decline. Moreover, it is noticed that the streamlines are separated into two regions. Finally, it is found that the first solution is stable over time.

A New Experimental Technique for Measuring Surface Heat Transfer Coefficients Using Uncalibrated Liquid Crystals

1999 ◽  
Author(s):  
Wayne N. O. Turnbull ◽  
Patrick H. Oosthuizen
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Experimental Technique ◽  
Surface Heat Flux ◽  
Local Heat ◽  
Surface Heat ◽  
Phase Delay ◽  
Transfer Coefficients ◽  
Periodic Surface ◽  
Heat Transfer Coefficients

Abstract A new experimental technique has been developed that permits the determination of local surface heat transfer coefficients on surfaces without requirement for calibration of the temperature-sensing device. The technique uses the phase delay that develops between the surface temperature response and an imposed periodic surface heat flux. This phase delay is dependent upon the thermophysical properties of the model, the heat flux driving frequency and the local heat transfer coefficient. It is not a function of magnitude of the local heat flux. Since only phase differences are being measured there is no requirement to calibrate the temperature sensor, in this instance a thermochromic liquid crystal. Application of a periodic surface heat flux to a flat plate resulted in a surface colour response that was a function of time. This response was captured using a standard colour CCD camera and the phase delay angles were determined using Fourier analysis. Only the 8 bit G component of the captured RGB signal was required, there being no need to determine a Hue value. From these experimentally obtained phase delay angles it was possible to determine heat transfer coefficients that compared well with those predicted using a standard correlation.

Theoretical Analysis of Thin Film Evaporation in the Wicks of Loop Heat Pipes

2021 ◽  
pp. 1-14
Author(s):  
Bingyao Lin ◽  
Nanxi Li ◽  
Shiyue Wang ◽  
Leren Tao ◽  
Guangming Xu ◽  
...  
Keyword(s):  
Thin Film ◽  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Pore Size ◽  
Momentum Conservation ◽  
Loop Heat Pipes ◽  
Thin Film Evaporation ◽  
Film Evaporation ◽  
Quantity Of Heat

Abstract In this paper, a thin film evaporation model that includes expressions for energy, mass and momentum conservation was established through the augmented Young-Laplace model. Based on this model, the effects of pore size and superheating on heat transfer during thin film evaporation were analyzed. The influence of the wick diameter of the loop heat pipe (LHP) on the critical heat flux of the evaporator is analyzed theoretically. The results show that pore size and superheating mainly influence evaporation through changes in the length of the transition film and intrinsic meniscus. The contribution of the transition film area is mainly reflected in the heat transfer coefficient, and the contribution of the intrinsic meniscus area is mainly apparent in the quantity of heat that is transferred. When an LHP evaporator is operating in a state of surface evaporation, a higher heat transfer coefficient can be achieved using a smaller pore size.

Boiling Heat Transfer Characteristics of Rotary Hollow Cylinders with In-Line and Staggered Multiple Arrays of Water Jets

2021 ◽  
Author(s):  
Mohammad Jahedi ◽  
Bahram Moshfegh
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Stagnation Point ◽  
Surface Heat Flux ◽  
Surface Heat ◽  
Maximum Heat ◽  
Water Jets ◽  
Maximum Heat Flux ◽  
Inner Surface ◽  
Hollow Cylinders

Abstract Transient heat transfer studies of quenching rotary hollow cylinders with in-line and staggered multiple arrays of jets have been carried out experimentally. The study involves three hollow cylinders (Do/d = 12 to 24) with rotation speed 10 to 50 rpm, quenched by subcooled water jets (ΔTsub=50-80 K) with jet flow rate 2.7 to 10.9 L/min. The increase in area-averaged and maximum heat flux over quenching surface (Af) has been observed in the studied multiple arrays with constant Qtotal compared to previous studies. Investigation of radial temperature distribution at stagnation point of jet reveals that the footprint of configuration of 4-row array is highlighted in radial distances near the outer surface and vanishes further down toward the inner surface. The influence of the main quenching parameters on local average surface heat flux at stagnation point is addressed in all the boiling regimes where the result indicates jet flow rate provides strongest effect in all the boiling regimes. Effectiveness of magnitude of maximum heat flux in the boiling curve for the studied parameters is reported. The result of spatial and temporal heat flux by radial conduction in the solid presents projection depth of cyclic variation of surface heat flux in the radial axis as it disappears near inner surface of hollow cylinder. In addition, correlations are proposed for area-averaged Nusselt number as well as average and maximum local heat flux at stagnation point of jet for the in-line and staggered multiple arrays.

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