Pool Boiling Heat Transfer Characteristics of Inclined pHEMA-Coated Surfaces

2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Abdolali Khalili Sadaghiani ◽  
Ahmad Reza Motezakker ◽  
Alsan Volkan Özpınar ◽  
Gözde Özaydın İnce ◽  
Ali Koşar

New requirements for heat exchangers offered pool boiling heat transfer on structured and coated surfaces as one of the promising methods for effective heat removal. In this study, pool boiling experiments were conducted on polyhydroxyethylmethacrylate (pHEMA)-coated surfaces to investigate the effect of surface orientation on bubble dynamics and nucleate boiling heat transfer. pHEMA coatings with thicknesses of 50, 100, and 200 nm were deposited using the initiated chemical deposition (iCVD) method. De-ionized water was used as the working fluid. Experiments were performed on horizontal and inclined surfaces (inclination angles of 10 deg, 30 deg, 50 deg, and 70 deg) under the constant heat flux (ranging from 10 to 80 kW/m2) boundary condition. Obtained results were compared to their plain surface counterparts, and heat transfer enhancements were observed. Accordingly, it was observed that the bubble departure phenomenon was affected by heat flux and wall superheat on bare silicon surfaces, while the supply path of vapor altered the bubble departure process on pHEMA-coated surfaces. Furthermore, the surface orientation played a major role on bubble dynamics and could be considered as a mechanism for fast vapor removal from surfaces. Bubble coalescence and liquid replenishment on coated surfaces had a promising effect on heat transfer coefficient enhancement on coated surfaces. For horizontal surfaces, a maximum enhancement of 25% relative to the bare surface was achieved, while the maximum enhancement was 105% for the inclined coated surface under the optimum condition. iCVD was proven to be a practical method for coating surfaces for boiling heat transfer applications due to the obtained promising results.

2014 ◽  
Vol 592-594 ◽  
pp. 1601-1606 ◽  
Author(s):  
Sameer Sheshrao Gajghate ◽  
Anil R. Aacharya ◽  
Anil T. Pise ◽  
Ganesh S. Jadhav

The addition of additives to the water is known to enhance boiling heat transfer. In the present investigation, boiling heat transfer coefficients are measured for Nichrome wire, immersed in saturated water with & without additive. An additive used is 2-Ethyl 1-Hexanol with varying concentrations in the range of 10-10000 ppm. Extensive experimentation of pool boiling is carried out above the critical heat flux. Boiling behavior i.e. bubble dynamics are observed at higher heat flux for nucleate boiling of water over wide ranges of concentration of additive in water. Results are encouraging and show that a small amount of surface active additive makes the nucleate boiling heat transfer coefficient considerably higher, and that there is an optimum additive (500-1000ppm) concentration for higher heat fluxes. An optimum level of enhancement is observed up to a certain amount of additive 500-1000ppm in the tested range. Thereafter significant enhancement is not observed. This enhancement may be due to change in thermo-physical properties i.e. mainly due to a reduction in surface tension of water in the presence of additive.


2010 ◽  
Vol 133 (3) ◽  
Author(s):  
Calvin H. Li ◽  
Ting Li ◽  
Paul Hodgins ◽  
G. P. Peterson

Spherical glass and copper beads have been used to create bead packed porous structures for an investigation of two-phase heat transfer bubble dynamics under geometric constraints. The results demonstrated a variety of bubble dynamics characteristics under a range of heating conditions. The bubble generation, growth, and detachment during the nucleate pool boiling heat transfer have been filmed, the heating surface temperatures and heat flux were recorded, and theoretical models have been employed to study bubble dynamic characteristics. Computer simulation results were combined with experimental observations to clarify the details of the vapor bubble growth process and the liquid water replenishing the inside of the porous structures. This investigation has clearly shown, with both experimental and computer simulation evidence, that the millimeter scale bead packed porous structures could greatly influence pool boiling heat transfer by forcing a single bubble to depart at a smaller size, as compared with that in a plain surface situation at low heat flux situations, and could trigger the earlier occurrence of critical heat flux by trapping the vapor into interstitial space and forming a vapor column net at high heat flux situations. The results also proved data for further development of theoretical models of pool boiling heat transfer in bead packed porous structures.


Author(s):  
Calvin H. Li ◽  
Ting Li ◽  
Paul Hodgins ◽  
G. P. Peterson

Spherical glass and copper beads have been used to create bead packed porous structures for an investigation of two-phase heat transfer bubble dynamics under geometric constraints. The results demonstrated a variety of bubble dynamics characteristics under a range of heating conditions. At low heat flux of 18.9 kW/m2, a single spherical bubble formed at nucleation sites of a heating surface and departed to the interstitial spaces of porous structure. When heat flux increased to 47 kW/m2, a single bubble grew into a Y shape between beads layers and connected with others to generate a horizontal vapor column. As heat flux reached 76.3 kW/m2, vertical vapor columns obtained strong momentum to form several major vapor escaping arteries, and glass beads were pushed upward by the vapor in the escaping arteries. According to Zuber’s hydrodynamics theory, choking will take place when the size of vapor columns reaches a certain value that is comparable to the critical hydrodynamic wavelength of the vapor column in plain surface pool boiling. The experimental and simulation results of this investigation illustrated that, under the geometric constrains of bead packed porous structures, similar characteristics had been induced to trigger the earlier occurrence of vapor column chocking inside porous structures. The bubble generation, growth, and detachment during the nucleate pool boiling heat transfer have been filmed, the heating surface temperatures and heat flux were recorded, and theoretical models have been employed to study bubble dynamic characteristics. Computer simulation results were combined with experimental observations to clarify the details of the vapor bubble growth process and the liquid water replenishing the inside of the porous structures. This investigation has clearly shown, with both experimental and computer simulation evidence, that the millimeter scale bead packed porous structures could greatly influence pool boiling heat transfer by forcing a single bubble to depart at a smaller size as compared to that in a plain surface situation at low heat flux situations, and could trigger the earlier occurrence of critical heat flux (CHF) by trapping the vapor into interstitial space and forming a vapor column net. The results also proved data for further development of theoretical models of pool boiling heat transfer in bead packed porous structures.


Author(s):  
C. K. Yu ◽  
D. C. Lu ◽  
T. C. Cheng ◽  
B. C. Tsai

Pool boiling heat transfer phenomenon of artificial micro-cavity enhanced surfaces by wet etching MEMS fabrication immersed in a saturated dielectric fluid has been experimentally studied. The present research is to investigate pool boiling behavior including heat transfer performance and flow pattern of “artificial micro cavities” heating surfaces simulating microelectronic devices at atmospheric pressure with FC-72 as the working fluid. The test surfaces are the solid silicon based blocks with 200 μm diameter circular cavities with flat plane, 16 × 16, 25 × 25, 33 × 33 array and 50 μm depth. Effects of this double enhancement technique on critical heat flux (CHF) and nucleate boiling heat transfer in the horizontal orientation (microcavities are vertical) were also investigated. Results indicated that, in general, increasing the number of micro cavities also increase the enhanced surface area and it could increase the critical heat flux. The pronounced increase of boiling heat transfer coefficients with the application of the artificial micro-cavity to the heat surface were also investigated in this paper.


2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Vijay K. Dhir

In this work, the effectiveness of the numerical simulations in advancing fundamental understanding of bubble dynamics and nucleate pool boiling heat transfer is discussed. The results of numerical simulations are validated with experiments on ground, in parabolic flights and on the International Space Station (ISS). As such validation is carried out when the level of gravity is varied over seven orders of magnitude. It is shown that reduced gravity stretches the length and time scales of the process and generally leads to degradation of rate of heat transfer associated with nucleate boiling.


1995 ◽  
Vol 117 (2) ◽  
pp. 387-393 ◽  
Author(s):  
J. P. O’Connor ◽  
S. M. You

A benign method of generating a surface microstructure that provides pool boiling heat transfer enhancement is introduced. Pool boiling heat transfer results from an enhanced, horizontally oriented, rectangular surface immersed in saturated FC-72, indicate up to an 85 percent decrease in incipient superheat, a 70 to 80 percent reduction in nucleate boiling superheats, and a ∼ 109 percent increase in the critical heat flux (CHF = 30 W/cm2), beyond that of the nonpainted reference surface. For higher heat flux conditions (19 to 30 W/cm2), localized dryout results in increased wall superheats (8 to 48°C). The enhanced surface heat transfer coefficients are four times higher than those from the reference surface and similar to those from the Union Carbide High Flux surface. Photographs that identify differences in bubble size and departure characteristics between the painted and reference surfaces are presented.


2012 ◽  
Vol 550-553 ◽  
pp. 2913-2916 ◽  
Author(s):  
Jin Liang Tao ◽  
Xin Liang Wang ◽  
Pei Hua Shi ◽  
Xiao Ping Shi

In this paper, a new porous coating was formed directly on the surface of titanium metal via anodic oxidation. And by the SEM, the morphology of the coating, which is composed of well-ordered perpendicular nanotubes, was characterized. Moreover, taking deionized water as the test fluid, a visualization study of the coating on its pool boiling heat transfer performance was made. The results demonstrated that compared with the smooth surface, the nucleate boiling heat transfer coefficient can increase 3 times while the nucleate boiling super heat was reduced 30%.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


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