Flow Stress and Damage Behavior of C45 Steel Over a Range of Temperatures and Loading Rates

Author(s):  
Farid H. Abed ◽  
Mohammad H. Saffarini ◽  
Akrum Abdul-Latif ◽  
George Z. Voyiadjis

This research aims to describe the behavior of C45 steel and provide better understanding of the thermomechanical ductile failure that occurs due to accumulation of microcracks and voids along with plastic deformation to enable proper structural design, and hence provide better serviceability. A series of quasi-static tensile tests are conducted on C45 steel at a range of temperatures between 298 K and 923 K for strain rates up to 0.15 s−1. Drop hammer dynamic tests are also performed considering different masses and heights to study the material response at higher strain rates. Scanning electron microscopy (SEM) images are taken to quantify the density of microcracks and voids of each fractured specimens, which are needed to define the evolution of internal defects using an energy-based damage model. The coupling effect of damage and plasticity is incorporated to accurately define the constitutive relation that can simulate the different structural responses of this material. Good correlation was observed between the proposed model predictions and experiments particularly at regions where dynamic strain aging (DSA) is not present.

Metals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 736 ◽  
Author(s):  
Farid Abed ◽  
Akrum Abdul-Latif ◽  
Ayatollah Yehia

The objective of this paper is to investigate the mechanical response of EN08 steel at quasi-static and dynamic strain rates. Uniaxial tensile tests under quasi-static regime (from 0.0015 s−1 to 0.15 s−1) are conducted on EN08 steel at a range of temperatures between 298 K and 923 K. Dynamic compression tests are also performed by using a drop hammer and by considering different masses and heights to study the material response at strain rates up to 800 s−1. Through the stress-strain responses of EN08 steel, a strong dependency of the yield stress as well as the ultimate strength on the strain rate and temperature is recognized. Furthermore, the strain hardening is highly affected by the increase of temperature at all levels of strain rate. The microstructure of the steel is also examined at a fracture by using SEM images to quantify the density of microdefects and define the damage evolution by using an energy-based damage model.


2021 ◽  
pp. 002199832098559
Author(s):  
Yun-Tao Zhu ◽  
Jun-Jiang Xiong ◽  
Chu-Yang Luo ◽  
Yi-Sen Du

This paper outlines progressive damage characteristics of screwed single-lap CFRPI-metal joints subjected to tensile loading at RT (room temperature) and 350°C. Quasi-static tensile tests were performed on screwed single-lap CCF300/AC721-30CrMnSiA joint at RT and 350°C, and the load versus displacement curve, strength and stiffness of joint were gauged and discussed. With due consideration of thermal-mechanical interaction and complex failure mechanism, a modified progressive damage model (PDM) based on the mixed failure criterion was devised to simulate progressive damage characteristics of screwed single-lap CCF300/AC721-30CrMnSiA joint, and simulations correlate well with experiments. By using the PDM, the effects of geometry dimensions on mechanical characteristics of screwed single-lap CCF300/AC721-30CrMnSiA joint were analyzed and discussed.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1553
Author(s):  
Mária Mihaliková ◽  
Kristína Zgodavová ◽  
Peter Bober ◽  
Anna Špegárová

The presented research background is a car body manufacturer’s request to test the car body’s components welded from dissimilar steel sheets. In view of the vehicle crew’s protection, it is necessary to study the static and dynamic behavior of welded steels. Therefore, the influence of laser welding on the mechanical and dynamical properties, microstructure, microhardness, and welded joint surface roughness of interstitial free CR180IF and dual-phase DP600 steels were investigated. Static tensile tests were carried out by using testing machine Zwick 1387, and dynamic test used rotary hammer machine RSO. Sheet steel was tested at different strain rates ranging from 10−3 to 103 s−1. The laser welds’ microstructure and microhardness were evaluated in the base metal, heat-affected zone, and fusion zone. The comprehensive analysis also included chemical analysis, fracture surface analysis, and roughness measurement. The research results showed that the strain rate had an influence on the mechanical properties of base materials and welded joints. The dynamic loading increases the yield stress more than the ultimate tensile strength for the monitored steels, while the most significant increase was recorded for the welded material.


2020 ◽  
pp. 089270572094422
Author(s):  
Mohammadali Shirinbayan ◽  
Joseph Fitoussi ◽  
Farid Kheradmand ◽  
Arash Montazeri ◽  
Peiyuan Zuo ◽  
...  

Influence of loading temperature on the damage mechanism of polyphenylene sulfide (PPS) reinforced by glass fiber (PPS/GF30) under tension was experimentally studied from quasi-static (QS) to high strain rates. Two kinds of PPS/GF30 samples were prepared: PPS-0° and PPS-90° (correspond to fibers oriented parallel and perpendicular to the injection direction, respectively). After microscopic observation and thermomechanical characterizations by dynamic mechanical analysis, tensile tests up to failure with strain rates varying from 10−3 s−1 to 100 s−1 have been carried out at 25°C and 120°C with regard to PPS/GF30 glass transition temperature. To achieve the coupling effect of high strain rate and high temperature, a special chamber was designed to install on the servo-hydraulic machine. The results of QS tensile tests confirm the significant effect of fiber orientation and temperature on the Young’s modulus, the ultimate stress, and strain. High strain tensile test results showed that the PPS/GF30 composite is strain rate dependent at both temperatures. The results indicated that Young’s modulus remains constant by strain rate increasing at both temperatures while ultimate stress and strain are increased. No significant damage has been observed at 25°C in QS loading, whereas the macroscopic damage variable is increased to 20% at 120°C. Debonding at the fiber–matrix interface is the main damage mechanism at 120°C.


2020 ◽  
Vol 29 (8) ◽  
pp. 1222-1245
Author(s):  
Susheng Wang ◽  
Weiya Xu

In this study, a rigorous constitutive model within the framework of thermodynamics is formulated to describe the coupling process between irreversible deformation and anisotropic damage of rock materials. The coupling effect is reflected based on the “two-surface” formulation. The plastic response is described by a yield function while the anisotropic damage is defined by a novel exponential damage criterion. In the proposed model, another feature lies in introducing parameters β and k in the proposed model to capture strain hardening/softening behaviors and brittle–ductile transition. The computational formulation scheme for the coupled model is deduced in detail by using return mapping algorithm. The validity of the coupled model is compared with the numerical simulation results and the experimental curves of the fine-grained sandstone, Beishan granite, and Jinping marble. The results indicate that the model can take into account the nonlinear mechanical behaviors of rock: coupling anisotropic damage and plasticity as well as brittle-ductile transition behaviors. Without loss of generality, the coupled model is versatile to describe the mechanical characteristics of rock materials.


2013 ◽  
Vol 07 (03) ◽  
pp. 1350027
Author(s):  
JIE LI ◽  
QIAOPING HUANG

A new rate-dependent stochastic damage model for the dynamic modeling of concrete is presented in the paper. This model is formulated on the basis of the stochastic damage model, from which, the static stochastic evolution of damage is strictly derived. Then, rate dependency of concrete is included by means of viscous-damage mechanism. The model predictions are tested against experimental results on concrete specimens that cover different strain rates. The results demonstrate the proposed model may predict dynamic failure behavior of concrete quite well.


2005 ◽  
Vol 482 ◽  
pp. 367-370
Author(s):  
Miroslava Ernestová

The paper summarizes results of tensile tests in low alloy steel (LAS) specimens (steels 15Kh2MFA and 15Kh2NMFA). Slow Strain Rate Tensile tests (SSRT) were performed in air at temperatures from 22 to 325°C over a wide range of strain rates from 2.5×10-6 to 1.67×10-3 s-1. The possible effect of strain rate and temperature to mechanical properties of tested LAS is searched for. The dynamic strain ageing (DSA) was observed within certain temperature ranges at lower strain rates tested and its hardening effect in terms of the maximum strengthening stress decreased linearly with the increase of log strain rate. It has been found that the occurrence of susceptibility to environmentally assisted cracking (EAC) of tested steels in high temperature water (HTW) is corelated to the DSA behavior. The result suggest that DSA reduces ductility of reactor pressure vessel (RPV) steel and its role in enhancing the EAC of RPV steels should not be neglected, in view of the coincidence with susceptibility zones for DSA and EAC in terms of strain rate and temperature. A reasonable coincidence was observed between the susceptibility to DSA exhibited by SSRT in air and with the EAC behavior observed in laboratory experiments.


2014 ◽  
Vol 788 ◽  
pp. 334-339 ◽  
Author(s):  
Dan Yuan ◽  
Lei Wang ◽  
Yang Liu ◽  
Xiu Song ◽  
Jia Hua Liu

The dynamic strain aging (DSA) behavior of SA508-III steel was evaluated through tensile tests with different strain rates from 10-4 to 10-1s-1 at 350°C. The OM, SEM and TEM were carried out to observe the microstructures and fracture morphologies of the steel. The results show that the serrated flows appear in the stress-strain curves when the strain rate is between 10-3~10-2s-1, indicating that DSA occurs. Under the strain rate range, the tensile strength increases and the elongation and the reduction of area decrease. However, the fracture surface of the steel after tensile tests is still ductile. DSA in SA508-III steel at the strain rates from10-3 to 10-2s-1 is mainly caused by the interaction between the internal solute atoms and dislocations, which leads to the dislocations multiplication and the formation of sub-grain boundaries and dislocation cell structure.


2006 ◽  
Vol 20 (18) ◽  
pp. 1075-1092 ◽  
Author(s):  
A. SARKAR ◽  
P. BARAT

The plastic deformation of dilute alloys is often accompanied by plastic instabilities due to dynamic strain aging and dislocation interaction. The repeated breakaway of dislocations from and their recapture by solute atoms leads to stress serrations and localized strain in the strain controlled tensile tests, known as the Portevin-Le Chatelier (PLC) effect. In this present work, we analyze the stress time series data of the observed PLC effect in the constant strain rate tensile tests on Al-2.5%Mg alloy for a wide range of strain rates at room temperature. The scaling behavior of the PLC effect was studied using two complementary scaling analysis methods: the finite variance scaling method and the diffusion entropy analysis. From these analyses we could establish that in the entire span of strain rates, PLC effect showed Levy walk property. Moreover, the multiscale entropy analysis is carried out on the stress time series data observed during the PLC effect to quantify the complexity of the distinct spatiotemporal dynamical regimes. It is shown that for the static type C band, the entropy is very low for all the scales compared to the hopping type B and the propagating type A bands. The results are interpreted considering the time and length scales relevant to the effect.


2015 ◽  
Vol 784 ◽  
pp. 427-434 ◽  
Author(s):  
Nan Li ◽  
Jian Guo Lin ◽  
Trevor A. Dean

Hot stamped boron steel panels with tailored properties are popular as car safety components for maximised energy absorption. In this study, dynamic and quasi-static tensile tests (strain rate: 0.001/s – 500/s) combined with microstructural observation were carried out to study the mechanical properties of press hardened boron steel with various microstructures (martensite volume fraction: 0 – 100%) at room temperature. Based on the test results, a physically-based unified viscoplastic-damage constitutive model has been developed and determined, which takes the volume fraction of martensite into account. Thus the crashworthiness and failure mode of boron steel parts having graded microstructure distributions can be described through a single set of equations.


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