Simplified Decoupler-Based Multivariable Controller With a Gain Scheduling Strategy for the Exhaust Gas Recirculation and Variable Geometry Turbocharger Systems in Diesel Engines

Author(s):  
Seungwoo Hong ◽  
Inseok Park ◽  
Jaewook Shin ◽  
Myoungho Sunwoo

This paper presents a simplified decoupler-based multivariable controller with a gain scheduling strategy in order to deal with strong nonlinearities and cross-coupled characteristics for exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT) systems in diesel engines. A feedback controller is designed with the gain scheduling strategy, which updates control gains according to engine operating conditions. The gain scheduling strategy is implemented by using a proposed scheduling variable derived from indirect measurements of the EGR mass flow, such as the pressure ratio of the intake, exhaust manifolds, and the exhaust air-to-fuel ratio. The scheduling variable is utilized to estimate static gains of the EGR and VGT systems; it has a large dispersion in various engine operating conditions. Based on the estimated static gains of the plant, the Skogestad internal model control (SIMC) method determines appropriate control gains. The dynamic decoupler is designed to deal with the cross-coupled effects of the EGR and VGT systems by applying a simplified decoupler design method. The simplified decoupler is beneficial for compensating for the dynamics difference between two control loops of the EGR and VGT systems, for example, slow VGT dynamics and fast EGR dynamics. The proposed control algorithm is evaluated through engine experiments. Step test results of set points reveal that root-mean-square (RMS) error of the gain-scheduled feedback controller is reduced by 47% as compared to those of the fixed gain controller. Furthermore, the designed simplified decoupler decreased the tracking error under transients by 14–66% in various engine operating conditions.

1999 ◽  
Author(s):  
I. Kolmanovsky ◽  
M. van Nieuwstadt ◽  
P. Moraal

Abstract This paper presents results on the optimal transient control of diesel engines with exhaust gas recirculation (EGR) and a variable geometry turbocharger (VGT). The implications of these results for feedback controller design axe discussed.


Author(s):  
Yeongseop Park ◽  
Inseok Park ◽  
Joowon Lee ◽  
Kyunghan Min ◽  
Myoungho Sunwoo

This paper investigates the design of model-based feedforward compensators for exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT) systems using air path models for a common-rail direct injection (CRDI) diesel engine to cope with the nonlinear control problem. The model-based feedforward compensators generate set-positions of the EGR valve and the VGT vane to track the desired mass air flow (MAF) and manifold absolute pressure (MAP) with consideration of the current engine operating conditions. In the best case, the rising time to reach 90% of the MAF set-point was reduced by 69.8% compared with the look-up table based feedforward compensators.


2018 ◽  
Vol 21 (6) ◽  
pp. 1012-1025 ◽  
Author(s):  
Yifan Men ◽  
Ibrahim Haskara ◽  
Guoming Zhu

As the requirements for performance and restrictions on emissions become stringent, diesel engines are equipped with advanced air, fuel, exhaust gas recirculation techniques, and associated control strategies, making them incredibly complex systems. To enable model-based engine control, control-oriented combustion models, including Wiebe-based and single-zone reaction-based models, have been developed to predict engine burn rate or in-cylinder pressure. Despite model simplicity, they are not suitable for engines operating outside the normal range because of the large error beyond calibrated region with extremely high calibration effort. The purpose of this article is to obtain a parametric understanding of diesel combustion by developing a physics-based model which can predict the combustion metrics, such as in-cylinder pressure, burn rate, and indicated mean effective pressure accurately, over a wide range of operating conditions, especially with multiple injections. In the proposed model, it is assumed that engine cylinder is divided into three zones: a fuel zone, a reaction zone, and an unmixed zone. The formulation of reaction and unmixed zones is based on the reaction-based modeling methodology, where the interaction between them is governed by Fick’s law of diffusion. The fuel zone is formulated as a virtual zone, which only accounts for mass and heat transfer associated with fuel injection and evaporation. The model is validated using test data under different speed and load conditions, with multiple injections and exhaust gas recirculation rates. It is shown that the multi-zone model outperformed the single-zone model in in-cylinder pressure prediction and calibration effort with a mild penalty in computational time.


Author(s):  
Hyunjun Lee ◽  
Manbae Han ◽  
Jeongwon Sohn ◽  
Myoungho Sunwoo

This paper presents a novel method to estimate an exhaust pressure at 357 different steady-state engine operating conditions using a diesel particulate filter (DPF) mass flow model to precisely control the air quantity for a light-duty diesel engine operated with dual-loop exhaust gas recirculation (EGR) and variable geometry turbocharger (VGT) systems. This model was implemented on a 32 bit real-time embedded system and evaluated through a processor-in-the-loop-simulation (PILS) at two transient engine operating conditions. And the proposed model was validated in a vehicle. By applying Darcy's law, the DPF mass flow model was developed and shows a root mean square error (RMSE) of 3.7 g/s in the wide range of the DPF mass flow and above 99% linear correlation with actual values. With such reasonable uncertainties of the DPF mass flow model, the exhaust pressure was estimated via the application of a nonlinear coordinate transformation to the VGT model. The DPF mass flow based exhaust pressure estimation exhibits below 6% error of the exhaust pressure under steady-state conditions. The method was also validated through the PILS and the vehicle test under transient conditions. The results show a reasonable accuracy within 10% error of the exhaust pressure.


2018 ◽  
Vol 21 (8) ◽  
pp. 1298-1313 ◽  
Author(s):  
Li Cheng ◽  
Pavlos Dimitriou ◽  
William Wang ◽  
Jun Peng ◽  
Abdel Aitouche

Variable geometry turbocharger and exhaust gas recirculation valves are widely installed on diesel engines to allow optimized control of intake air mass flow and exhaust gas recirculation ratio. The positions of variable geometry turbocharger vanes and exhaust gas recirculation valve are predominantly regulated by dual-loop proportional–integral–derivative controllers to achieve predefined set-points of intake air pressure and exhaust gas recirculation mass flow. The set-points are determined by extensive mapping of the intake air pressure and exhaust gas recirculation mass flow against various engine speeds and loads concerning engine performance and emissions. However, due to the inherent nonlinearities of diesel engines and the strong interferences between variable geometry turbocharger and exhaust gas recirculation, an extensive map of gains for the P, I, and D terms of the proportional–integral–derivative controllers is required to achieve desired control performance. The present simulation study proposes a novel fuzzy logic control scheme to determine appropriate positions of variable geometry turbocharger vanes and exhaust gas recirculation valve in real-time. Once determined, the actual positions of the vanes and valve are regulated by two local proportional–integral–derivative controllers. The fuzzy logic control rules are derived based on an understanding of the interactions among the variable geometry turbocharger, exhaust gas recirculation, and diesel engine. The results obtained from an experimentally validated one-dimensional transient diesel engine model showed that the proposed fuzzy logic control scheme is capable of efficiently optimizing variable geometry turbocharger and exhaust gas recirculation positions under transient engine operating conditions in real-time. Compared to the baseline proportional–integral–derivative controllers approach, both engine’s efficiency and total turbo efficiency have been improved by the proposed fuzzy logic control scheme while NOx and soot emissions have been significantly reduced by 34% and 82%, respectively.


Author(s):  
Alireza Mirsadraee ◽  
M. Reza Malayeri

The detection of fouling in exhaust gas recirculation (EGR) coolers of diesel engines should be fast and accurate. This would facilitate deciding an effective strategy to combat fouling and to prolong the lifetime of EGR coolers. In the present study, the propensity of soot deposition in a rectangular EGR cooler is modeled using Kalman filters. Noises, coherent feature of many deposition processes which can be resulted from measurement sensors such as thermocouples or incidental deposit flake-off, are also considered in the model. The Kalman filter minimizes the estimation error covariance by considering the measurement and process noise covariance matrices while it can simultaneously handle the noisy data. The results are characterized with measurement process noise covariance. The relation between these two defines the smoothness and shape of the estimated trend of fouling resistance. Comparisons of the experimental data and the resultant model confirmed the usefulness of the applied method for various operating conditions of an EGR cooler prone to particulate deposition of soot particles. The paper proceeds with the impact of such models in monitoring fouling and taking an appropriate mitigation approach in diesel engines.


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