Automated Composite Fabric Layup for Wind Turbine Blades

Author(s):  
Siqi Zhu ◽  
Corey J. Magnussen ◽  
Emily L. Judd ◽  
Matthew C. Frank ◽  
Frank E. Peters

This work presents an automated fabric layup solution based on a new method to deform fiberglass fabric, referred to as shifting, for the layup of noncrimp fabric (NCF) plies. The shifting method is intended for fabric with tows only in 0 deg (warp) and 90 deg (weft) directions, where the fabric is sequentially constrained and then rotated through a deformation angle to approximate curvature. Shifting is conducted in a two-dimensional (2D) plane, making the process easy to control and automate, but can be applied for fabric placement in three-dimensional (3D) models, either directly or after a ply kitting process and then manually placed. Preliminary tests have been conducted to evaluate the physical plausibility of the shifting method. Layup tests show that shifting can deposit fabric accurately and repeatedly while avoiding out-of-plane deformation.

2013 ◽  
Vol 284-287 ◽  
pp. 518-522
Author(s):  
Hua Wei Chi ◽  
Pey Shey Wu ◽  
Kami Ru Chen ◽  
Yue Hua Jhuo ◽  
Hung Yun Wu

A wind-power generation system uses wind turbine blades to convert the kinetic energy of wind to drive a generator which in turn yields electricity, the aerodynamic performance of the wind turbine blades has decisive effect on the cost benefit of the whole system. The aerodynamic analysis and the optimization of design parameters for the wind turbine blades are key techniques in the early stage of the development of a wind-power generation system. It influences the size selection of connecting mechanisms and the specification of parts in the design steps that follows. A computational procedure and method for aerodynamics optimization was established in this study for three-dimensional blades and the rotor design of a wind turbine. The procedure was applied to improving a previously studied 25kW wind turbine rotor design. Results show that the aerodynamic performance of the new three-dimensional blades has remarkable improvement after optimization.


Author(s):  
Alka Gupta ◽  
Abdulrahman Alsultan ◽  
R. S. Amano ◽  
Sourabh Kumar ◽  
Andrew D. Welsh

Energy is the heart of today’s civilization and the demand seems to be increasing with our growing population. Alternative energy solutions are the future of energy, whereas the fossil-based fuels are finite and deemed to become extinct. The design of the wind turbine blade is the main governing factor that affects power generation from the wind turbine. Different airfoils, angle of twist and blade dimensions are the parameters that control the efficiency of the wind turbine. This study is aimed at investigating the aerodynamic performance of the wind turbine blade. In the present paper, we discuss innovative blade designs using the NACA 4412 airfoil, comparing them with a straight swept blade. The wake region was measured in the lab with a straight blade. All the results with different designs of blades were compared for their performance. A complete three-dimensional computational analysis was carried out to compare the power generation in each case for different wind speeds. It was found from the numerical analysis that the slotted blade yielded the most power generation among the other blade designs.


2013 ◽  
Vol 446-447 ◽  
pp. 452-457 ◽  
Author(s):  
Yong Wang ◽  
De Tian ◽  
Wei He

The hoisting forces on a 38.5m wind turbine blade in multiple positions are computed using the computational fluid dynamics (CFD) method. The computation model is constructed with the steady wind conditions, blade mesh model and the blade positions which are determined by the blade pitch angle, azimuth angle and rotor yaw angle. The maximal and minimal hoisting forces in three-dimensional coordinates are found and the corresponding pitch angle, azimuth angle and yaw angle are obtained. The change of the hoisting forces on wind turbine blades is analyzed. Suggestions are given to decrease the hoisting forces of the blade in open wind environment.


Energies ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 4012
Author(s):  
Wei Zhong ◽  
Wen Zhong Shen ◽  
Tong Guang Wang ◽  
Wei Jun Zhu

The angle of attack (AoA) is the key parameter when extracting the aerodynamic polar from the rotating blade sections of a wind turbine. However, the determination of AoA is not straightforward using computational fluid dynamics (CFD) or measurement. Since the incoming streamlines are bent because of the complex inductions of the rotor, discrepancies exist between various existing determination methods, especially in the tip region. In the present study, flow characteristics in the region near wind turbine blades are analyzed in detail using CFD results of flows past the NREL UAE Phase VI rotor. It is found that the local flow determining AOA changes rapidly in the vicinity of the blade. Based on this finding, the concepts of effective AoA as well as nominal AoA are introduced, leading to a new method of AOA determination. The new method has 5 steps: (1) Find the distributed vortices on the blade surface; (2) select two monitoring points per cross-section close to the aerodynamic center on both pressure and suction sides with an equal distance from the rotor plane; (3) subtract the blade self-induction from the velocity at each monitoring point; (4) average the velocity of the two monitoring points obtained in Step 3; (5) determine the AoA using the velocity obtained in Step 4. Since the monitoring points for the first time can be set very close to the aerodynamic center, leading to an excellent estimation of AoA. The aerodynamic polar extracted through determination of the effective AoA exhibits a consistent regularity for both the mid-board and tip sections, which has never been obtained by the existing determination methods.


Author(s):  
Sunil Kishore Chakrapani ◽  
Vinay Dayal ◽  
Daniel Barnard ◽  
David Hsu

With the need for larger and more efficient wind turbine blades, thicker composite sections are manufactured and waviness becomes difficult to control. Thus, there is a need for more effective and field implementable NDE. In this paper we propose a method of detection and quantification of waviness in composite wind turbine blades using ultrasonics. By employing air coupled ultrasonics to facilitate faster and easier scans, we formulated a two step process. Detection was performed with single sided air coupled ultrasonics, and characterization was performed with the help of high frequency contact probes. Severity of the wave was defined with the help of aspect ratio, and several samples with different aspect ratio waves were made. A finite element model for wave propagation in wavy composites was developed, and compared with the experimental results.


PAMM ◽  
2004 ◽  
Vol 4 (1) ◽  
pp. 432-433 ◽  
Author(s):  
Horia Dumitrescu ◽  
Vladimir Cardos

2017 ◽  
Vol 11 (12) ◽  
pp. 118 ◽  
Author(s):  
Sutrisno . ◽  
Deendarlianto . ◽  
Tri Agung Rochmat ◽  
Indarto . ◽  
Setyawan Bekti Wibowo ◽  
...  

In this paper, the method to analyze of vortex dynamics simulation of 3-D (three dimensional) backward wind turbine blades is introduced, consisted of flow visualization part and detailed measurement part. With this method, one could explain visually and by calculation the role of 3-D flow vortex mechanism patterns on 3-D backward wind turbine blade, the interchange between kinetic and potential energies, the utilization of very strong vortex, which could lose energy, generate lift, and produce tangential mechanical power. The method could be elucidated by analyzing the appearance of rolled-up vortex effect on the 3-D backward wind turbine blades. A sharp pointed backward blade, generally has a weak tip vortex, may generate a second weak vortex center, and appears due to the rolled-up vortex effect, which is quite difficult to identify. The weakness of tip vortex makes the sharp pointed blade more efficient to exchange energy. Blunt backward turbine blades generally have a strong vortex center, a tip vortex; which in the form of a vortex core. Due to the rolled-up vortex effect, it could generate a second weak vortex center that is clearly visible. 


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Jeswin John ◽  
Donald W. Radford ◽  
Subhas Karan Venayagamoorthy ◽  
Paul R. Heyliger

The behaviors of tip displacement, maximum stress, and natural frequency of vibration as a function of blade length are investigated for extendable wind turbine blades. A three-dimensional linear elasticity finite-element model of the blade is used along with a typical profile and representative material properties. The quasi-linear response and free vibration behavior are investigated for a sequence of blade geometries. These estimates are intended to give approximate measures of expected changes in the elastic and dynamic field as the operating length changes and provide preliminary guidelines for this novel class of structure.


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