scholarly journals Tolerance Design and Kinematic Calibration of a Four-Degrees-of-Freedom Pick-and-Place Parallel Robot

2016 ◽  
Vol 8 (6) ◽  
Author(s):  
Tian Huang ◽  
Pujun Bai ◽  
Jiangping Mei ◽  
Derek G. Chetwynd
Keyword(s):  
High Speed ◽  
Degrees Of Freedom ◽  
Parallel Robot ◽  
Simplified Model ◽  
Tolerance Design ◽  
Kinematic Calibration ◽  
Distance Measurements ◽  
End Effector ◽  
Pick And Place ◽  
Source Errors

This paper presents a comprehensive methodology for ensuring the geometric pose accuracy of a 4DOF high-speed pick-and-place parallel robot having an articulated traveling plate. The process is implemented by four steps: (1) formulation of the error model containing all possible geometric source errors; (2) tolerance design of the source errors affecting the uncompensatable pose accuracy via sensitivity analysis; (3) identification of the source errors affecting the compensatable pose accuracy via a simplified model and distance measurements; and (4) development of a linearized error compensator for real-time implementation. Experimental results show that a tilt angular accuracy of 0.1/100 and a volumetric/rotational accuracy of 0.5 mm/±0.8 deg of the end-effector can be achieved over the cylindrical task workspace.

Dynamic Trajectory Planning for a Three Degrees-of-Freedom Cable-Driven Parallel Robot Using Quintic B-Splines

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Sen Qian ◽  
Kunlong Bao ◽  
Bin Zi ◽  
W. D. Zhu
Keyword(s):  
Trajectory Planning ◽  
Degrees Of Freedom ◽  
Parallel Robot ◽  
Planning Method ◽  
End Effector ◽  
B Spline ◽  
B Splines ◽  
Pick And Place ◽  
Two Factors ◽  
Three Degrees Of Freedom

Abstract This paper presents a new trajectory planning method based on the improved quintic B-splines curves for a three degrees-of-freedom (3-DOF) cable-driven parallel robot (CDPR). First, the conditions of positive cables’ tension are expressed in terms of the position and acceleration constraints of the end-effector. Then, an improved B-spline curve is introduced, which is employed for generating a pick-and-place path by interpolating a set of given via-points. Meanwhile, by expressing the position and acceleration of the end-effector in terms of the first and second derivatives of the improved B-spline, the cable tension constraints are described in the form of B-spline parameters. According to the properties of the defined pick-and-place path, the proposed motion profile is dominated by two factors: the time taken for the end-effector to pass through all the via-points and the ratio between the nodes of B-spline. The two factors are determined through multi-objective optimization based on the efficiency coefficient method. Finally, experimental results on a 3-DOF CDPR show that the improved B-spline exhibits overall superior behavior in terms of velocity, acceleration, and cables force compared with the traditional B-spline. The validity of the proposed trajectory planning method is proved through the experiments.

DeltaBot: A New Cable-Based Ultra High Speed Robot

2003 ◽  
Author(s):  
Saeed Behzadipour ◽  
Robert Dekker ◽  
Amir Khajepour ◽  
Edmon Chan
Keyword(s):  
High Speed ◽  
Degrees Of Freedom ◽  
Manufacturing Industry ◽  
Design Procedure ◽  
Parallel Manipulators ◽  
Parallel Robot ◽  
Parallel Robots ◽  
Manufacturing Cost ◽  
End Effector ◽  
Serial Manipulators

The growing needs for high speed positioning devices in the automated manufacturing industry have been challenged by robotic science for more than two decades. Parallel manipulators have been widely used for this purpose due to their advantage of lower moving inertia over the conventional serial manipulators. Cable actuated parallel robots were introduced in 1980’s to reduce the moving inertia even further. In this work, a new cable-based parallel robot is introduced. For this robot, the cables are used not only to actuate the end-effector but also to apply the necessary kinematic constraints to provide three pure translational degrees of freedom. In order to maintain tension in the cables, a passive air cylinder is used to push the end-effector against the stationary platform. In addition to low moving inertia, the new design benefits from simplicity and low manufacturing cost by eliminating joints from the robot’s mechanism. The design procedure and the results of experiments will be discussed in the following.

Modelling and Simulation of a Isoglide T3R1 Parallel Robot

2010 ◽  
Vol 166-167 ◽  
pp. 457-462
Author(s):  
Dan Verdes ◽  
Radu Balan ◽  
Máthé Koppány
Keyword(s):  
High Speed ◽  
Degrees Of Freedom ◽  
Parallel Robot ◽  
Parallel Robots ◽  
Practical Implementation ◽  
Medical Robots ◽  
The Past ◽  
And Control ◽  
Workspace Design ◽  
Human Systems

Parallel robots find many applications in human-systems interaction, medical robots, rehabilitation, exoskeletons, to name a few. These applications are characterized by many imperatives, with robust precision and dynamic workspace computation as the two ultimate ones. This paper presents kinematic analysis, workspace, design and control to 3 degrees of freedom (DOF) parallel robots. Parallel robots have received considerable attention from both researchers and manufacturers over the past years because of their potential for high stiffness, low inertia and high speed capability. Therefore, the 3 DOF translation parallel robots provide high potential and good prospects for their practical implementation in human-systems interaction.

Analysis and Validation of a Flexible Planar Two Degrees-of-Freedom Parallel Manipulator With Structural Passive Compliance

2019 ◽  
Vol 12 (1) ◽  
Author(s):  
Genliang Chen ◽  
Zhuang Zhang ◽  
Lingyu Kong ◽  
Hao Wang
Keyword(s):  
Parallel Manipulator ◽  
Degrees Of Freedom ◽  
Interaction Force ◽  
Flexible Manipulator ◽  
End Effector ◽  
Flexible Links ◽  
Wide Range ◽  
Pick And Place ◽  
Passive Compliance ◽  
Large Deflection Problem

Abstract Passive compliance plays an important role in robot pick-and-place manipulation where large interaction force will be produced in response to small misalignments. In this paper, the authors report on compliance analysis and validation of a novel planar pick-and-place parallel manipulator consisting of a flexible limb. In the proposed manipulator, a planar flexible parallelogram linkage, which is coupled with a rigid one, is introduced to connect the moving and the base platforms. Since the flexible parallelogram linkage is capable of producing large deformation in both the horizontal and the vertical directions, the end effector of the manipulator can generate wide-range motions because of the flexible links. An efficient approach to the large deflection problem of flexible links is used to precisely predict the kinetostatics of the manipulator. Then, a compensation algorithm to the structural deflection of the links can be developed to actively control the position of the parallel manipulator’s end effector. The merit of the proposed flexible manipulator is its intrinsic passive compliance while performing pick-and-place tasks. A prototype is fabricated to conduct experiments for the validation of the proposed idea. The results show that the prototype has acceptable positioning accuracy, even when a large external load is exerted on its end effector. The compliance properties of the proposed flexible manipulator have also been verified in both the horizontal and the vertical directions.

scholarly journals Trajectory optimization of the 6-degrees-of-freedom high-speed parallel robot based on B-spline curve

2019 ◽  
Vol 103 (1) ◽  
pp. 003685041988011
Author(s):  
Jiangping Mei ◽  
Fan Zhang ◽  
Jiawei Zang ◽  
Yanqin Zhao ◽  
Han Yan
Keyword(s):  
Trajectory Optimization ◽  
High Speed ◽  
Degrees Of Freedom ◽  
Control Point ◽  
Parallel Robot ◽  
B Spline ◽  
Spline Curve ◽  
Deformation Problem ◽  
Point Subset ◽  
6 Degrees Of Freedom

According to the problem that the existing high-speed parallel robot cannot satisfy the operation requirements of non-planar industrial production line, a 6-degrees-of-freedom high-speed parallel robot is proposed to carry out the kinematic and dynamic analyses. Combining with the door-type trajectory commonly used by the parallel robot, it adopts 3-, 5-, and 7-time B-spline curve motion law to conduct the trajectory planning in operation space. Taking the average cumulative effect of joint jerky as the optimization target, a trajectory optimization method is proposed to improve the smoothness of robot end-effector motion with the selected motion law. Furthermore, to solve the deformation problem of the horizontal motion stage of the trajectory, a mapping model between the control point subset of B-spline and the motion point subset of trajectory is established. Based on the main diagonally dominant characteristic of the coefficient matrix, the trajectory deformation evaluation index is constructed to optimize the smoothness and minimum deformation of the robot motion trajectory. Finally, compared to without the optimization, the maximum robot joint jerk decreases by 69.4% and 72.3%, respectively, and the maximum torque decreases by 51.4% and 38.9%, respectively, under a suitable trajectory deformation.

The Influence of Partial Force Balancing on the Shaking Moments, Contact Forces, and Precision of a Delta Robot-Like Manipulator in a Compliant Frame

2018 ◽  
Author(s):  
Jan J. de Jong ◽  
J. P. Meijaard ◽  
Volkert van der Wijk
Keyword(s):  
High Speed ◽  
Contact Forces ◽  
Force Balance ◽  
Dynamic Loads ◽  
Accuracy Improvement ◽  
End Effector ◽  
Pick And Place ◽  
Delta Robot ◽  
Full Force ◽  
Typical Design

For the Delta robot, a high-speed parallel pick-and-place manipulator, base vibrations are a significant problem. Especially since the Delta robot is suspended above its workpiece, it requires a large, stiff, and heavy base frame for fast and accurate motions. Dynamic balancing of the shaking forces and the shaking moments is a known technique to reduce the dynamic loads on the base frame and to the surroundings. In this paper it is investigated how solely with partial force balancing, dynamic loads and pick-and-place accuracy of a Delta robot-like manipulator can be improved, considering also the compliance of the base frame. This is done since partial force balance solutions can be implemented relatively simply in the current Delta robot designs, whereas full force and moment balance solutions are complex to apply in practice. Numerical simulations with a representative planar model of a Delta robot-like manipulator with a compliant base frame show that with an increasing amount of force balance the shaking moments increase up to 16% for full force balance. The floor contact forces first reduce and then increase with increasing force balance. With 43% force balance the floor contact forces are minimal, giving a 63% reduction. The end-effector accuracy slightly improves with increasing force balance until full force balance yields a 31% accuracy improvement. A further increase of the force (over) balance shows a 59% improvement of end-effector accuracy for 350% force balance. These effects are mainly due to the typical design of the Delta robot base frame and the way the robot is mounted to it.

Experimental results for the flexible joint cable-suspended manipulator of ICaSbot

Robotica ◽  
2013 ◽  
Vol 31 (6) ◽  
pp. 887-904 ◽  
Author(s):  
M. H. Korayem ◽  
M. Bamdad ◽  
H. Tourajizadeh ◽  
A. H. Korayem ◽  
R. M. Zehtab ◽  
...  
Keyword(s):  
Degrees Of Freedom ◽  
Experimental Tests ◽  
Parallel Robot ◽  
Joint Space ◽  
End Effector ◽  
Flexible Joint ◽  
Cable Robot ◽  
Six Dof ◽  
And Control ◽  
Computed Torque

SUMMARYIn this paper, design, dynamic, and control of the motors of a spatial cable robot are presented considering flexibility of the joints. End-effector control in order to control all six spatial degrees of freedom (DOFs) of the system and motor control in order to control the joints flexibility are proposed here. Corresponding programing of its operation is done by formulating the kinematics and dynamics and also control of the robot. Considering the existence of gearboxes, flexibility of the joints is modeled in the feed-forward term of its controller to achieve better accuracy. A two sequential closed-loop strategy consisting of proportional derivative (PD) for linear actuators in joint space and computed torque method for nonlinear end-effector in Cartesian space is presented for further accuracy. Flexibility is estimated using modeling and simulation by MATLAB and SimDesigner. A prototype has been built and experimental tests have been done to verify the efficiency of the proposed modeling and controller as well as the effect of flexibility of the joints. The ICaSbot (IUST Cable-Suspended robot) is an under-constrained six-DOF parallel robot actuated by the aid of six suspended cables. An experimental test is conducted for the manufactured flexible joint cable robot of ICaSbot and the outputs of sensors are compared with simulation. The efficiency of the proposed schemes is demonstrated.

Design and Fabrication of Flexible Three Link Manipulator for Pick and Place Application

2014 ◽  
Vol 592-594 ◽  
pp. 2134-2138
Author(s):  
S.K. Naveen ◽  
Kumaar Devaraj Rajesh ◽  
P. Pal Pandian
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Lower Energy ◽  
High Speed ◽  
Good Accuracy ◽  
Industrial Robot ◽  
Flexible Manipulator ◽  
End Effector ◽  
Unstructured Environments ◽  
Pick And Place

Flexibility plays a key role in robot based applications, where the ability to perform complex tasks in semi structured or even unstructured environments is strategic.Most industrial robot operates inside a security fence which separates them from human workers, but not all. Flexibility, lightness in relation to the mass to be displaced and energy efficiency are acquiring increasing significance in automation. We can achieve higher performance in robots by optimizing the parameters like high-speed operation, lower energy consumption, lighter weight and safer operation. In this paper a pick and place robot is designed and developed to achieve effective automation with higher safety and with greater ease. The main objectives of designing this flexible manipulator are to reduce its mass and to minimize its vibrations in the end-effector, which enhances good accuracy in positioning.This can be achieved by bringing down the number of working components and jointswhich reduce various losses. The greater mass can be transferred from one place to another place with relatively lesser mass of flexible three link manipulator. The various problems were encountered and rectified during the design and fabrication of flexible three link manipulator for pick and place application.

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