Short Helical Combustor: Dynamic Flow Analysis in a Combustion System With Angular Air Supply

Author(s):  
B. Ariatabar ◽  
R. Koch ◽  
H.-J. Bauer

A novel gas turbine combustor is investigated by means of a global flow analysis. Its main feature is the helical arrangement of the burners, which allows the utilization of the high angular momentum of the flow from compressor, so that the length of the flame tube and the number of NGV can be reduced. The concept was studied in Ariatabar et al. (2016, “Short Helical Combustor: Concept Study of an Innovative Gas Turbine Combustor With Angular Air Supply,” ASME J. Eng. Gas Turbines Power, 138(3), p. 031503) based on similarity considerations and a kinematic assessment of the simulated flow in various combustor models. For the best configuration found in the previous work, the exit mean flow angle was lower than the half of its initial value at the combustor inlet. The reason for this unwanted decay of the initial high angular momentum flux was not clear. In the present work, the underlying physics of the strong reduction of the mean flow angle is elucidated by analysis of the integral balance equation of angular momentum. It is shown that the flow in the vicinity of the burners is governed by inertial forces associated with an asymmetric pressure distribution on the sidewall and the combustor dome. The friction and turbulent mixing phenomena are found to have marginal effects on the flow pattern. To compare mean flow quantities of different combustor designs, a physically consistent averaging method is introduced, which can also be applied to a conventional combustor to assess different swirl configurations regarding the resulting flow pattern, mixing performance, and total pressure loss.

Author(s):  
Behdad Ariatabar ◽  
Rainer Koch ◽  
Hans-Jörg Bauer

The concept of the novel short helical combustor (SHC) was investigated in our previous work (Ariatabar et al., 2016, “Short Helical Combustor: Concept Study of an Innovative Gas Turbine Combustor With Angular Air Supply,” ASME J. Eng. Gas Turbines Power, 138(3), p. 031503 and Ariatabar et al., 2017, “Short Helical Combustor: Dynamic Flow Analysis in a Combustion System With Angular Air Supply,” ASME J. Eng. Gas Turbines Power, 139(4), p. 041505). Based on the insight gained from these previous investigations, we propose a generic design improvement to address the tremendous loss of initial angular momentum as well as inhomogeneous flow and temperature field at the outlet of the SHC. In the present paper, the main features of this design are introduced. It is shown that a three-dimensional shaping of the sidewalls, the dome, and the liners can effectively counteract the suboptimal interaction of the swirl flames with these surrounding walls. As a result, the flow at the outlet of the combustor features a high angular momentum and exhibits a uniform flow angle and temperature field. The insight gained from these generic investigations, and the resulting design optimization provides a useful framework for further industrial optimization of the SHC.


Author(s):  
Behdad Ariatabar ◽  
Rainer Koch ◽  
Hans-Jörg Bauer

A novel gas turbine combustor which features a helical arrangement of the burners around the turbine shaft has been subject of a detailed flow analysis. A fundamental investigation of the combustor concept has been conducted in the authors previous work [1]. The main design parameters for such a combustor were identified based on kinematic assessments of the flow fields predicted by CFD. In particular, it has been shown in the previous work that the swirl rotational direction of adjacent burners determines the overall flow pattern in such a staggered design of the combustor dome. However, for the optimal configuration the exit mean flow angle was lower than the half of its initial value at the combustor inlet. The reason for this unwanted decay of the initial high angular momentum flux was not clear. In the present work a comprehensive global flow analysis of such a short helical combustor is performed. The underlying physics of large changes of the flow pattern and exit flow angle are elucidated by the analysis of the different terms (momentum, pressure and friction) in the integral balance equation of angular momentum. The term “dynamic flow analysis” is used in contrast to the “kinematic flow analysis” in our previous work and does not refer to transient flow phenomena. It is shown that the flow in the vicinity of the burners is governed by inertial forces associated to an asymmetric pressure distribution on the sidewall and the combustor dome. Downstream the sidewalls, the swirl rotational direction of circumferentially adjacent burners determines the structure of vortex-breakdown and the flow pattern in the primary combustion zone. It is shown that the turbulent mixing phenomena have minor effects on the flow structure at the combustor exit. To compare mean flow quantities of different combustor designs, a consistent averaging method is introduced which is based on the work of the Pinako and Wazelt [2]. This analysis can also be applied to conventional combustors to assess different swirl configurations regarding the resulting flow pattern, mixing performance and total pressure loss.


Author(s):  
Hafiz M Hassan ◽  
Adeel Javed ◽  
Asif H Khoja ◽  
Majid Ali ◽  
Muhammad B Sajid

A clear understanding of the flow characteristics in the older generation of industrial gas turbines operating with silo combustors is important for potential upgrades. Non-uniformities in the form of circumferential and radial variations in internal flow properties can have a significant impact on the gas turbine stage performance and durability. This paper presents a comprehensive study of the underlying internal flow features involved in the advent of non-uniformities from twin-silo combustors and their propagation through a single axial turbine stage of the Siemens v94.2 industrial gas turbine. Results indicate the formation of strong vortical structures alongside large temperature, pressure, velocity, and flow angle deviations that are mostly located in the top and bottom sections of the turbine stage caused by the excessive flow turning in the upstream tandem silo combustors. A favorable validation of the simulated exhaust gas temperature (EGT) profile is also achieved via comparison with the measured data. A drop in isentropic efficiency and power output equivalent to 2.28% points and 2.1 MW, respectively is observed at baseload compared to an ideal straight hot gas path reference case. Furthermore, the analysis of internal flow topography identifies the underperforming turbine blading due to the upstream non-uniformities. The findings not only have implications for the turbine aerothermodynamic design, but also the combustor layout from a repowering perspective.


1996 ◽  
Vol 118 (3) ◽  
pp. 201-208 ◽  
Author(s):  
S. M. Correa ◽  
I. Z. Hu ◽  
A. K. Tolpadi

Computer modeling of low-emissions gas-turbine combustors requires inclusion of finite-rate chemistry and its intractions with turbulence. The purpose of this review is to outline some recent developments in and applications of the physical models of combusting flows. The models reviewed included the sophisticated and computationally intensive velocity-composition pdf transport method, with applications shown for both a laboratory flame and for a practical gas-turbine combustor, as well as a new and computationally fast PSR-microstructure-based method, with applications shown for both premixed and nonpremixed flames. Calculations are compared with laserbased spectroscopic data where available. The review concentrates on natural-gas-fueled machines, and liquid-fueled machines operating at high power, such that spray vaporization effects can be neglected. Radiation and heat transfer is also outside the scope of this review.


Author(s):  
Behdad Ariatabar ◽  
Rainer Koch ◽  
Hans-Jörg Bauer

The concept of the novel Short Helical Combustor (SHC) was investigated in our previous work [1, 2]. Based on the insight gained from these previous investigations, we propose a generic design improvement to address the tremendous loss of initial angular momentum as well as inhomogeneous flow and temperature field at the outlet of the SHC. In the present paper, the main features of this design are introduced. It is shown that a three-dimensional shaping of the sidewalls, the dome, and the liners can effectively counteract the suboptimal interaction of the swirl flames with these surrounding walls. As a result, the flow at the outlet of the combustor features a high angular momentum and exhibits a uniform flow angle and temperature field. The insight gained from these generic investigations, and the resulting design optimization provides a useful framework for further industrial optimization of the SHC.


Author(s):  
Oanh Nguyen ◽  
Scott Samuelsen

In view of increasingly stringent NOx emissions regulations on stationary gas turbines, lean combustion offers an attractive option to reduce reaction temperatures and thereby decrease NOx production. Under lean operation, however, the reaction is vulnerable to blowout. It is herein postulated that pilot hydrogen dopant injection, discretely located, can enhance the lean blowout performance without sacrificing overall performance. The present study addresses this hypothesis in a research combustor assembly, operated at atmospheric pressure, and fired on natural gas using rapid mixing injection, typical of commercial units. Five hydrogen injector scenarios are investigated. The results show that (1) pilot hydrogen dopant injection, discretely located, leads to improved lean blowout performance and (2) the location of discrete injection has a significant impact on the effectiveness of the doping strategy.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Vedant Dwivedi ◽  
Srikanth Hari ◽  
S. M. Kumaran ◽  
B. V. S. S. S. Prasad ◽  
Vasudevan Raghavan

Abstract Experimental and numerical study of flame and emission characteristics in a tubular micro gas turbine combustor is reported. Micro gas turbines are used for distributed power (DP) generation using alternative fuels in rural areas. The combustion and emission characteristics from the combustor have to be studied for proper design using different fuel types. In this study methane, representing fossil natural gas, and biogas, a renewable fuel that is a mixture of methane and carbon-dioxide, are used. Primary air flow (with swirl component) and secondary aeration have been varied. Experiments have been conducted to measure the exit temperatures. Turbulent reactive flow model is used to simulate the methane and biogas flames. Numerical results are validated against the experimental data. Parametric studies to reveal the effects of primary flow, secondary flow and swirl have been conducted and results are systematically presented. An analysis of nitric-oxides emission for different fuels and operating conditions has been presented subsequently.


Author(s):  
Nishit Mehta ◽  
Olga Altukhova ◽  
Abdul Nassar ◽  
Leonid Moroz

Abstract Anti-icing systems (AIS) are used in aviation and in ground gas turbines operating in humid climates where relative humidity is above 80% with mist and the temperature of the intake air drops to 5°C and below. Ice formation can disrupt the compressor work by causing vibrations, inlet flow blockage or even a surge in some cases. An anti-icing system is activated in such cases to heat the inlet air before it reaches the compressor. The objective of this work is to design and study an anti-icing system (AIS) for different ambient air parameters and different gas turbine modes of operation. A particular climatic situation (Saint-Petersburg, Russia) is considered as the basis for assessing the suitability of different anti-icing systems and to choose the best configuration out of different possible arrangements. The present work is divided in three major tasks. The first task involves the choice of the anti-icing system arrangement. The second task is to design the heating air supply system by determining the geometric sizes of bypass pipeline with fully open damper to ensure conduction of required air flow at the anti-icing system design condition. In the final task, the entire process is integrated and automated to calculate multiple iterations for different gas turbine operating regimes to assess the reliability of the designed anti-icing system at all operating conditions of the gas turbine. Such assessment is critical as it helps to identify the operating conditions at which the designed anti-icing system would not be able to heat the intake air to a certain temperature above the dew point temperature.


Author(s):  
Candy Hernandez ◽  
Vincent McDonell

Abstract Lean-premixed (LPM) gas turbines have been developed for stationary power generation in efforts to reduce emissions due to strict air quality standards. Lean-premixed operation is beneficial as it reduces combustor temperatures, thus decreasing NOx formation and unburned hydrocarbons. However, tradeoffs occur between system performance and turbine emissions. Efforts to minimize tradeoffs between stability and emissions include the addition of hydrogen to natural gas, a common fuel used in stationary gas turbines. The addition of hydrogen is promising for both increasing combustor stability and further reducing emissions because of its wide flammability limits allowing for lower temperature operation, and lack of carbon molecules. Other efforts to increase gas turbine stability include the usage of a non-lean pilot flame to assist in stabilizing the main flame. By varying fuel composition for both the main and piloted flows of a gas turbine combustor, the effect of hydrogen addition on performance and emissions can be systematically evaluated. In the present work, computational fluid dynamics (CFD) and chemical reactor networks (CRN) are created to evaluate stability (LBO) and emissions of a gas turbine combustor by utilizing fuel and flow rate conditions from former hydrogen and natural gas experimental results. With CFD and CRN analysis, the optimization of parameters between fuel composition and main/pilot flow splits can provide feedback for minimizing pollutants while increasing stability limits. The results from both the gas turbine model and former experimental results can guide future gas turbine operation and design.


Author(s):  
Jeffrey N. Phillips ◽  
Richard J. Roby

A screening level study has been carried out to examine the potential of using H2-enriched natural gas to improve the combustion performance of gas turbines. H2 has wider flammability limits and a higher flame speed than methane. Many previous studies have shown that when H2 is added to fuel, more efficient combustion and lower emissions will result. However, to date no commercial attempt has been made to improve the combustion performance of a natural gas-fired gas turbine by supplementing the fuel with H2. Four potential options for supplementing natural gas with H2 have been analyzed. Three of these options use the exhaust heat of the gas turbine either directly or indirectly to partially reform methane. The fourth option uses liquid H2 supplied from an industrial gas producer.


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