Temperature Measurements at the Outlet of a Lean Burn Single-Sector Combustor by Laser Optical Methods

Author(s):  
Ulrich Doll ◽  
Guido Stockhausen ◽  
Johannes Heinze ◽  
Ulrich Meier ◽  
Christoph Hassa ◽  
...  

High overall pressure ratio (OPR) engine cycles for reduced NOx emissions will generate new aggravated requirements and boundary conditions by implementing low emission combustion technologies into advanced engine architectures. Lean burn combustion systems will have a significant impact on the temperature and velocity traverse at the combustor exit. With the transition to high-pressure engines, it is essential to fully understand and determine the high energetic interface between combustor and turbine to avoid excessive cooling. Spatially resolved temperatures were measured at different operating conditions using planar laser-induced fluorescence of OH (OH-PLIF) and filtered Rayleigh scattering (FRS), the latter being used in a combustor environment for the first time. Apart from a conventional signal detection arrangement, FRS was also applied with an endoscope for signal collection, to assess its feasibility for future application in a full annular combustor with restricted optical access. Both techniques are complementary in several respects, which justified their combined application. OH-PLIF allows instantaneous measurements and therefore enables local temperature statistics, but is limited to relatively high temperatures. On the other hand, FRS can also be applied at low temperatures, which makes it particularly attractive for measurements in cooling layers. However, FRS requires long sampling times and therefore can only provide temporal averages. When applied in combination, the accuracy of both techniques could be improved by each method helping to overcome the other's shortcomings.

Author(s):  
Michael Schroll ◽  
Ulrich Doll ◽  
Guido Stockhausen ◽  
Ulrich Meier ◽  
Chris Willert ◽  
...  

High overall pressure ratio (OPR) engine cycles for reduced NOx emissions will generate new aggravated requirements and boundary conditions by implementing low emission combustion technologies into advanced engine architectures. Lean burn combustion systems will have a significant impact on the temperature and velocity traverse at the combustor exit. Lean burn fuel injectors dominate the combustor exit conditions. This is due to the fact that they pass a majority of the total combustor flow, and to the lack of mixing jets like in a conventional combustor. With the transition to high-pressure engines, it is essential to fully understand and determine the high energetic interface between combustor and turbine to avoid excessive cooling. Velocity distributions and their fluctuations at the combustor exit for lean burn are of special interest as they can influence the efficiency and capacity of the turbine. A lean burn single-sector combustor was designed and built at DLR, providing optical access to its rectangular exit section. The sector was operated with a fuel-staged lean burn injector. Measurements were performed under idle and cruise operating conditions. Two velocity measurement techniques were used in the demanding environment of highly luminous flames under elevated pressures: particle image velocimetry (PIV) and filtered Rayleigh scattering (FRS). The latter was used for the first time in an aero-engine combustor environment. In addition to a conventional signal detection arrangement, FRS was also applied with an endoscope for signal collection, to assess its practicality for a potential future application in a full annular combustor with restricted optical access.


Author(s):  
U. Doll ◽  
G. Stockhausen ◽  
J. Heinze ◽  
U. Meier ◽  
C. Hassa ◽  
...  

High OPR engine cycles for reduced NOx emissions will generate new aggravated requirements and boundary conditions by implementing low emission combustion technologies into advanced engine architectures. Lean burn combustion systems will have a significant impact on the temperature and velocity traverse at the combustor exit. The highly swirling flow from the lean burn fuel injector interacts with the combustor wall cooling before exiting the combustor. As a large portion (up to 80%) of the total flow passes through the fuel injector, the combustor exit flow and temperature field is dominated by the fuel injector. With the transition to high pressure engines it is essential to fully understand and determine the high energetic interface between combustor and turbine to avoid excessive cooling with detrimental impacts to turbine and overall engine efficiency. In this context the knowledge of temperature distributions at the combustor exit is of special importance. A lean burn single sector combustor was designed and built at DLR, providing optical access to the exit section. The sector was operated with a staged lean burn injector from Rolls-Royce Deutschland. Spatially resolved temperatures were measured at different operating conditions using planar laser-induced fluorescence of OH (OH-PLIF) and Filtered Rayleigh Scattering (FRS), the latter being used in a combustor environment for the first time. Apart from a conventional signal detection arrangement, FRS was also applied with an endoscope for signal collection, to assess its feasibility for future application in a full annular combustor with restricted optical access. Both techniques are complementary in several respects, which justified their combined application and comparative assessment in this specific environment. OH-PLIF allows instantaneous measurements and therefore enables local temperature statistics, but is limited to relatively high temperatures. On the other hand FRS can also be applied at low temperatures, which makes it particularly attractive for measurements in cooling layers. However, due to the weak physical process of Rayleigh scattering, FRS requires long sampling times and therefore can only provide temporal averages. When applied in combination, the accuracy of both techniques could be improved by each method helping to overcome the other’s shortcomings. In an accompanying paper, additional experiments are described which characterize the flow field at the combustor exit; the combined data provide comprehensive information on combustor exit conditions.


Author(s):  
M. Schroll ◽  
U. Doll ◽  
G. Stockhausen ◽  
U. Meier ◽  
C. Willert ◽  
...  

High OPR engine cycles for reduced NOx emissions will generate new aggravated requirements and boundary conditions by implementing low emission combustion technologies into advanced engine architectures. Lean burn combustion systems will have a significant impact on the temperature and velocity traverse at the combustor exit. Lean burn fuel injectors dominate the combustor exit conditions. This is due to the fact that they pass a majority of the total combustor flow, and to the lack of mixing jets like in a conventional combustor. With the transition to high pressure engines it is essential to fully understand and determine the high energetic interface between combustor and turbine to avoid excessive cooling, which has a detrimental impact on turbine and overall engine efficiency. Velocity distributions and their fluctuations at the combustor exit for lean burn are of special interest as they can influence the efficiency and capacity of the turbine. Within the EU project LEMCOTEC, a lean burn single sector combustor was designed and built at DLR, providing optical access to its rectangular exit section. The sector was operated with a fuel staged lean burn injector from Rolls-Royce Deutschland. Measurements were performed under various operating conditions, covering idle and cruise operation. Two techniques were used to perform velocity measurements at the combustor exit in the demanding environment of highly luminous flames under elevated pressures: Particle Image Velocimetry (PIV) and Filtered Rayleigh Scattering (FRS). The latter was used for the first time in an aero-engine combustor environment. In addition to a conventional signal detection arrangement, FRS was also applied with an endoscope for signal collection, to assess its practicality for a potential future application in a full annular combustor with restricted optical access. Both measurement techniques are complementary in several respects, which justified their respective application and comparative assessment. PIV is able to record instantaneous velocity distributions and is therefore capable to deliver higher velocity moments, in addition to temporal averages. Applied in two orthogonal traversable light sheet arrangements, it could be used to map all three velocity components across the entire combustor cross section, and obtain data on velocity variances, cross-correlations and turbulence intensities. FRS is limited to measurements of average velocities, as long sampling times are required due to the weak physical process of Rayleigh scattering. However, FRS has two advantages: It requires no particle seeding, because it is based on the measurement of a molecular Doppler shift, and it can provide temperature information simultaneously. This contribution complements a second paper (GT2016-56370) focusing on the measurement of temperature distributions at the same combustor exit section by laser-based optical methods.


Author(s):  
U. Meier ◽  
L. Lange ◽  
J. Heinze ◽  
C. Hassa ◽  
S. Sadig ◽  
...  

Self-excited periodic instabilities in a staged lean burn injector could be forced by operating the combustor at off-design conditions. These pressure oscillations were studied in a high pressure single sector combustor with optical access. Two damper configurations were installed and tested with respect to their damping efficiency in relation to the configuration without dampers. For a variety of test conditions, derived from a part load case, time traces of pressure in the combustor were measured, and amplitudes were derived from their Fourier transformation. These measurements were performed for several combinations of the operating parameters, i.e., injector pressure drop, air/fuel ratio (AFR), pilot/main fuel split, and preheat temperature. These tests “ranked” the respective damper configurations and their individual efficiency with respect to the configuration without dampers. Although a general trend could be observed, the ranking was not strictly consistent for all operating conditions. For several test cases, preferably with pronounced self-excited pressure oscillations, phase-resolved planar optical measurement techniques were applied to investigate the change of spatial structures of fuel, reaction zones, and temperature distributions over a period of an oscillation. A pulsating motion was detected for both pilot and main flame, driven by a pulsating transport of the liquid fuel. This pulsation, in turn, is caused by a fluctuating air velocity, in connection with a prefilming airblast type atomizer. A phase shift between pilot and main injector heat release was observed, corresponding to a shift of fuel penetration. Local Rayleigh indices were calculated qualitatively, based on phase-resolved OH chemiluminescence used as marker for heat release, and corresponding pressure values. This identified regions, where a local amplification of pressure oscillations occurred. These regions were largely identical to the reaction regions of pilot and main injector, whereas the recirculation zone between the injector flows was found to exhibit a damping effect.


Author(s):  
U. Meier ◽  
L. Lange ◽  
J. Heinze ◽  
C. Hassa ◽  
S. Sadig ◽  
...  

Self-excited periodic instabilities in a staged lean burn injector could be forced by operating the combustor at off-design conditions. These pressure oscillations were studied in a high pressure single sector combustor with optical access. Two damper configurations were installed and tested with respect to their damping efficiency in relation to the configuration without dampers. For a variety of test conditions, derived from a part load case, time traces of pressure in the combustor were measured, and amplitudes were derived from their Fourier transformation. These measurements were performed for several combinations of the operating parameters, i.e., injector pressure drop, air/fuel ratio, pilot/main fuel split and preheat temperature. These tests “ranked” the respective damper configurations and their individual efficiency with respect to the configuration without dampers. Although a general trend could be observed, the ranking was not strictly consistent for all operating conditions. For several test cases, preferably with pronounced self-excited pressure oscillations, phase-resolved planar optical measurement techniques were applied to investigate the change of spatial structures of fuel, reaction zones and temperature distributions over a period of an oscillation. A pulsating motion was detected for both pilot and main flame, driven by a pulsating transport of the liquid fuel. This pulsation, in turn, is caused by a fluctuating air velocity, in connection with a prefilming airblast type atomizer. A phase shift between pilot and main injector heat release was observed, corresponding to a shift of fuel penetration. Local Rayleigh indices were calculated qualitatively, based on phase-resolved OH chemiluminescence used as marker for heat release, and corresponding pressure values. This identified regions, where a local amplification of pressure oscillations occurred. These regions were largely identical to the reaction regions of pilot and main injector, whereas the recirculation zone between the injector flows was found to exhibit a damping effect.


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 772
Author(s):  
Jean-Christophe Hoarau ◽  
Paola Cinnella ◽  
Xavier Gloerfelt

Transonic flows of a molecularly complex organic fluid through a stator cascade were investigated by means of large eddy simulations (LESs). The selected configuration was considered as representative of the high-pressure stages of high-temperature Organic Rankine Cycle (ORC) axial turbines, which may exhibit significant non-ideal gas effects. A heavy fluorocarbon, perhydrophenanthrene (PP11), was selected as the working fluid to exacerbate deviations from the ideal flow behavior. The LESs were carried out at various operating conditions (pressure ratio and total conditions at inlet), and their influence on compressibility and viscous effects is discussed. The complex thermodynamic behavior of the fluid generates highly non-ideal shock systems at the blade trailing edge. These are shown to undergo complex interactions with the transitional viscous boundary layers and wakes, with an impact on the loss mechanisms and predicted loss coefficients compared to lower-fidelity models relying on the Reynolds-averaged Navier–Stokes (RANS) equations.


2006 ◽  
Author(s):  
Burak Alacam ◽  
Birsen Yazici ◽  
Xavier Intes ◽  
Shoko Nioka ◽  
Britton Chance

1989 ◽  
Vol 111 (4) ◽  
pp. 400-407 ◽  
Author(s):  
M. J. Morris ◽  
J. C. Dutton

The results of an experimental investigation into the flowfield characteristics of butterfly valves under compressible flow operating conditions are reported. The experimental results include Schlieren and surface flow visualizations and flowfield static pressure distributions. Two valve disk shapes have been studied in a planar, two-dimensional test section: a generic biconvex circular arc profile and the midplane cross-section of a prototype butterfly valve. The valve disk angle and operating pressure ratio have also been varied in these experiments. The results demonstrate that under certain conditions of operation the butterfly valve flowfield can be extremely complex with oblique shock waves, expansion fans, and regions of flow separation and reattachment. In addition, the sensitivity of the valve disk surface pressure distributions to the local geometry near the leading and trailing edges and the relation of the aerodynamic torque to flow separation and reattachment on the disk are shown.


2021 ◽  
Author(s):  
S. Paccati ◽  
L. Mazzei ◽  
A. Andreini ◽  
S. Patil ◽  
S. Shrivastava ◽  
...  

Abstract Due to the increasingly stringent international limitations in terms of NOx emissions, the development of new combustor concepts has become extremely important in order for aircraft engines to comply with these regulations. In this framework, lean-burn technology represents a promising solution and several studies and emission data from production engines have proven that it is more promising in reducing NOx emissions than rich-burn technology. Considering the drawbacks of this combustion strategy (flame stabilization, flashback or blowout or the occurrence of large pressure fluctuations causing thermo-acoustics phenomena) as well as the difficulties and the high costs related to experimental campaigns at relevant operating conditions, Computational Fluid Dynamics (CFD) plays a key role in deepening understanding of the complex phenomena that are involved in such reactive conditions. During last years, large research efforts have been devoted to develop new advanced numerical strategies for high-fidelity predictions in simulating reactive flows that feature strong unsteadiness and high levels of turbulence intensity with affordable computational resources. In this sense, hybrid RANS-LES models represent a good compromise between accurate prediction of flame behaviour and computational cost with respect to fully-LES approaches. Stress-Blended Eddy Simulation (SBES) is a new global hybrid RANS-LES methodology which ensures an improved shielding of RANS boundary layers and a more rapid RANS-LES “transition” compared to other hybrid RANS-LES formulations. In the present work, a full annular aeronautical lean-burn combustor operated at real conditions is investigated from a numerical point of view employing the new SBES approach using poly-hexcore mesh topology, which allows to adopt an isotropic grid for more accurate scale-resolving calculations by means of fully regular hexahedral elements in the main stream. The results are compared to experimental data and to previous reference numerical results obtained with Scale Adaptive Simulation formulation on a tetrahedral mesh grid in order to underline the improvements achieved with the new advanced numerical setup.


2021 ◽  
Author(s):  
Eva Alvarez-Regueiro ◽  
Esperanza Barrera-Medrano ◽  
Ricardo Martinez-Botas ◽  
Srithar Rajoo

Abstract This paper presents a CFD-based numerical analysis on the potential benefits of non-radial blading turbine for low speed-low pressure applications. Electric turbocompounding is a waste heat recovery technology consisting of a turbine coupled to a generator that transforms the energy left over in the engine exhaust gases, which is typically found at low pressure, into electricity. Turbines designed to operate at low specific speed are ideal for these applications since the peak efficiency occurs at lower pressure ratios than conventional high speed turbines. The baseline design consisted of a vaneless radial fibre turbine, operating at 1.2 pressure ratio and 28,000rpm. Experimental low temperature tests were carried out with the baseline radial blading turbine at nominal, lower and higher pressure ratio operating conditions to validate numerical simulations. The baseline turbine incidence angle effect was studied and positive inlet blade angle impact was assessed in the current paper. Four different turbine rotor designs of 20, 30, 40 and 50° of positive inlet blade angle are presented, with the aim to reduce the losses associated to positive incidence, specially at midspan. The volute domain was included in all CFD calculations to take into account the volute-rotor interactions. The results obtained from numerical simulations of the modified designs were compared with those from the baseline turbine rotor at design and off-design conditions. Total-to-static efficiency improved in all the non-radial blading designs at all operating points considered, by maximum of 1.5% at design conditions and 5% at off-design conditions, particularly at low pressure ratio. As non-radial fibre blading may be susceptible to high centrifugal and thermal stresses, a structural analysis was performed to assess the feasibility of each design. Most of non-radial blading designs showed acceptable levels of stress and deformation.


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