A Computational Model for Surface Welding in Covalent Adaptable Networks Using Finite-Element Analysis

2016 ◽  
Vol 83 (9) ◽  
Author(s):  
Kai Yu ◽  
Qian Shi ◽  
Tiejun Wang ◽  
Martin L. Dunn ◽  
H. Jerry Qi

Covalent adaptable network (CAN) polymers can rearrange their macromolecular network by bond exchange reactions (BERs), where an active unit attaches to and then replaces a unit in an existing bond and forms a new bond. When such macromolecular events occur on the interface, they can contribute to surface welding, self-healing, and recycling of thermosetting polymers. In this paper, we study the interfacial welding and failure of CANs involving both interfacial normal and shear stresses. To do this, we incorporate our recently developed multiscale model for surface welding of CANs with a cohesive zone modeling approach in finite-element method (FEM) simulation. The developed FEM paradigm involves a multiscale model predicting the interfacial chain density and fracture energy, which are transferred to a cohesive zone model to establish the surface traction-separation law. The simulations show good agreement with experimental results on the modulus and strength of welded samples. They also provide understanding of the interactions between surface welding and material malleability in determining the final mechanical properties of polymer structures. The developed FEM model can be applied to study other complex welding problems, such as polymer reprocessing with nonregular particle size and shape.

2020 ◽  
Vol 10 (19) ◽  
pp. 6640
Author(s):  
Zhonghua Shi ◽  
Zhenhang Kang ◽  
Qiang Xie ◽  
Yuan Tian ◽  
Yueqing Zhao ◽  
...  

An effective deicing system is needed to be designed to conveniently remove ice from the surfaces of structures. In this paper, an ultrasonic deicing system for different configurations was estimated and verified based on finite element simulations. The research focused on deicing efficiency factor (DEF) discussions, prediction, and validations. Firstly, seven different configurations of Lead zirconate titanate (PZT) disk actuators with the same volume but different radius and thickness were adopted to conduct harmonic analysis. The effects of PZT shape on shear stresses and optimal frequencies were obtained. Simultaneously, the average shear stresses at the ice/substrate interface and total energy density needed for deicing were calculated. Then, a coefficient named deicing efficiency factor (DEF) was proposed to estimate deicing efficiency. Based on these results, the optimized configuration and deicing frequency are given. Furthermore, four different icing cases for the optimize configuration were studied to further verify the rationality of DEF. The effects of shear stress distributions on deicing efficiency were also analyzed. At same time, a cohesive zone model (CZM) was introduced to describe interface behavior of the plate and ice layer. Standard-explicit co-simulation was utilized to model the wave propagation and ice layer delamination process. Finally, the deicing experiments were carried out to validate the feasibility and correctness of the deicing system.


Author(s):  
Hussain Altammar ◽  
Sudhir Kaul ◽  
Anoop Dhingra

Damage detection and diagnostics is a key area of research in structural analysis. This paper presents results from the analysis of mixed-mode damage initiation in a composite beam under thermal and mechanical loads. A finite element model in conjunction with a cohesive zone model (CZM) is used in order to determine the location of joint separation as well as the contribution of each mode in damage (debonding) initiation. The composite beam is modeled by using two layers of aluminum that are bonded together through a layer of adhesive. Simulation results show that the model can successfully detect the location of damage under a thermo-mechanical load. The model can also be used to determine the severity of damage due to a thermal load, a mechanical load and a thermo-mechanical load. It is observed that integrating thermal analysis has a significant influence on the fracture energy.


Author(s):  
Chris Bassindale ◽  
Xin Wang ◽  
William R. Tyson ◽  
Su Xu

Abstract In this work, the cohesive zone model (CZM) was used to examine the transferability of the crack tip opening angle (CTOA) from small-scale to full-scale geometries. The pipe steel STPG370 was modeled. A drop-weight tear test (DWTT) model and pipe model were studied using the finite element code ABAQUS 2017x. The cohesive zone model was used to simulate crack propagation in 3D. The CZM parameters were calibrated based on matching the surface CTOA measured from a DWTT finite element model to the surface CTOA measured from the experimental DWTT specimen. The mid-thickness CTOA of the DWTT model was in good agreement with the experimental value determined from E3039 and the University of Tokyo group’s load-displacement data. The CZM parameters were then applied to the pipe model. The internal pressure distribution and decay during the pipe fracture process was modeled using the experimental data and implemented through a user-subroutine (VDLOAD). The mid-thickness CTOA from the DWTT model was similar to the mid-thickness CTOA from the pipe model. The average surface CTOA of the pipe model was in good agreement with the average experimental value. The results give confidence in the transferability of the CTOA between small-scale specimens and full-scale pipe.


2019 ◽  
Vol 964 ◽  
pp. 257-262
Author(s):  
Victor D. Waas ◽  
Mas Irfan P. Hidayat ◽  
Lukman Noerochim

Delamination or interlaminar fracture often occurs in composite laminate due to several factors such as high interlaminar stress, stress concentration, impact stress as well as imperfections in manufacturing processes. In this study, finite element (FE) simulation of mode I delamination in double cantilever beam (DCB) specimen of carbon fiber/epoxy laminate HTA/6376C is investigated using cohesive zone model (CZM). 3D geometry of DCB specimen is developed in ANSYS Mechanical software and 8-node interface elements with bi-linear formulation are employed to connect the upper and lower parts of DCB. Effect of variation of number of elements on the laminate critical force is particularly examined. The mesh variation includes coarse, fine, and finest mesh. Simulation results show that the finest mesh needs to be employed to produce an accurate assessment of laminate critical force, which is compared with the one obtained from exact solution. This study hence addresses suitable number of elements as a reference to be used for 3D simulation of delamination progress in the composite laminate, which is less explored in existing studies of delamination of composites so far.


2013 ◽  
Vol 592-593 ◽  
pp. 193-196
Author(s):  
Vladislav Kozák ◽  
Zdeněk Chlup

Specific silicon nitride based materials are considered according to certain practical requirements of process, the influence of the grain size and orientation on the bridging mechanisms was found. Crack-bridging mechanisms can provide substantial increases in toughness coupled with the strength in ceramics. The prediction of the crack propagation through interface elements based on the fracture mechanics approach and cohesive zone model is investigated and from the amount of damage models the cohesive models seem to be especially attractive for the practical applications. Using cohesive models the behaviour of materials is realized by two types of elements. The former is the element for classical continuum and the latter is the connecting cohesive element. Within the standard finite element package Abaqus a new finite element has been developed; it is written via the UEL (users element) procedure. Its shape can be very easily modified according to the experimental data for the set of ceramics and composites. The new element seems to be very stable from the numerical point a view. The shape of the traction separation law for three experimental materials is estimated from the macroscopic tests, JR curve is predicted and stability of the bridging law is tested.


2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Rugerri Toni Liong ◽  
Carsten Proppe

The breathing mechanism of a transversely cracked shaft and its influence on a rotor system that appears due to shaft weight and inertia forces is studied. The presence of a crack reduces the stiffness of the rotor system and introduces a stiffness variation during the revolution of the shaft. Here, 3D finite element (FE) model and multibody simulation (MBS) are introduced to predict and to analyse the breathing mechanism on a transverse cracked shaft. It is based on a cohesive zone model (CZM) instead of linear-elastic fracture mechanics (LEFM). First, the elastic cracked shaft is modelled by 3D FE. As a second step, the 3D FE model of the shaft is transferred into an MBS model in order to analyze the dynamic loads, due to the crack, and the inertia force acting during rotation at different rotating speeds. Finally, the vibration responses in the centroid of the shaft obtained from MBS have been exported into FE model in order to observe the breathing mechanism. A bilinear crack closure model is proposed. The accuracy of the bilinear crack closure model and the solution techniques have been demonstrated by a comparison with the corresponding results of previous publications.


2005 ◽  
Vol 127 (2) ◽  
pp. 222-232 ◽  
Author(s):  
S. Namilae ◽  
N. Chandra

In order to fully harness the outstanding mechanical properties of carbon nanotubes (CNT) as fiber reinforcements, it is essential to understand the nature of load transfer in the fiber matrix interfacial region of CNT-based composites. With controlled experimentation on nanoscale interfaces far off, molecular dynamics (MD) is evolving as the primary method to model these systems and processes. While MD is capable of simulating atomistic behavior in a deterministic manner, the extremely small length and time scales modeled by MD necessitate multiscale approaches. To study the atomic scale interface effects on composite behavior, we herein develop a hierarchical multiscale methodology linking molecular dynamics and the finite element method through atomically informed cohesive zone model parameters to represent interfaces. Motivated by the successful application of pullout tests in conventional composites, we simulate fiber pullout tests of carbon nanotubes in a given matrix using MD. The results of the pullout simulations are then used to evaluate cohesive zone model parameters. These cohesive zone models (CZM) are then used in a finite element setting to study the macroscopic mechanical response of the composites. Thus, the method suggested explicitly accounts for the behavior of nanoscale interfaces existing between the matrix and CNT. The developed methodology is used to study the effect of interface strength on stiffness of the CNT-based composite.


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