Experimental Thermal Analysis of a Mechanical Face Seal

Author(s):  
K. Ayadi ◽  
N. Brunetière ◽  
B. Tournerie ◽  
A. Maoui

An experimental study quantifying the thermal behavior of a mechanical seal is performed. Temperature measurements are obtained using embedded thermocouples within the stator at different locations, and the tests are carried out at different sealed fluid pressures and rotary shaft speeds. Furthermore, an inverse method is used to calculate the heat transfer from the measured local temperatures. The Nusselt number is calculated along the wetted surface as a function of operating conditions; the obtained values are discussed in comparison to previous works. Our results demonstrate that the amplitude of the thermal effects is highly dependent on the operating conditions. The temperature rise being increased by 600% when the rotating speed is raised from 1000 to 6000 rpm and the fluid pressure from 1 to 5 MPa. Moreover, the temperature can vary by several degrees when the distance from the wetted diameter (cooled by convection) and the friction face (heat source) is varied from less than 2 mm.

Author(s):  
André Parfait Nyemeck ◽  
Noël Brunetière ◽  
Bernard Tournerie

In this paper, the behavior of a mechanical face seal is analyzed for different operating conditions and designs. For that, a theoretical model including a multiscale approach of the mixed lubrication regime, heat transfer and deformation of the seal rings is used. It has been possible to clearly identify the three different lubrication regimes of a mechanical seal: the mixed lubrication where the friction coefficient decreases, the rough hydrodynamic regime corresponding to an increasing friction and then the thermo-elasto-hydrodynamic (TEHD) regime for which the coefficient of friction is approximately constant. In this work, the influence of the fluid pressure, the seal roughness height, the balance ratio, the rings materials, the dry friction coefficient and viscosity are respectively examined. Generally speaking, the variation of these parameters affects the location of the optimum value of the friction coefficient in the mixed lubrication regime. In the TEHD regime, the temperature is mainly influenced by the materials and the fluid viscosity, which control the amplitude of deformation and heat transfer. A dimensionless parametric analysis has been carried out in order to perform an overall discussion of the results. It is shown that the mixed and rough hydrodynamic lubrication regimes are controlled by the modified duty parameter, while the TEHD regime is controlled by the sealing parameter.


2007 ◽  
Vol 129 (4) ◽  
pp. 841-850 ◽  
Author(s):  
Sébastien Thomas ◽  
Noël Brunetière ◽  
Bernard Tournerie

A numerical modeling of thermoelastohydrodynamic mechanical face seal behavior is presented. The model is an axisymmetric one and it is confined to high pressure compressible flow. It takes into account the behavior of a real gas and includes thermal and inertia effects, as well as a choked flow condition. In addition, heat transfer between the fluid film and the seal faces is computed, as are the elastic and thermal distortions of the rings. In the first part of this paper, the influence of the coning angle on mechanical face seal characteristics is studied. In the second part, the influence of the solid distortions is analyzed. It is shown that face distortions strongly modify both the gap geometry and the mechanical face seal’s performance. The mechanical distortions lead to a converging gap, while the gas expansion, by cooling the fluid, creates a diverging gap.


2019 ◽  
Vol 9 (5) ◽  
pp. 917
Author(s):  
Wenquan Liu ◽  
Yuanfu Lu ◽  
Rongbin She ◽  
Guanglu Wei ◽  
Guohua Jiao ◽  
...  

We numerically investigate the thermal effects in a cornea illuminated by terahertz radiation. By modifying the bioheat and Arrhenius equations, we studied the heat-transfer and temperature distributions in the corneal tissue, and evaluated the potential thermal damage. The influence of the beam radius and power density are discussed. We also estimated the effective cornea-collagen shrinkage region, and evaluated the degree of thermal damage in the cornea. We expect this work to open up a novel effective and safe thermal-treatment approach based on THz radiation for cornea reshaping in the field of ophthalmology.


Author(s):  
Dieter E. Bohn ◽  
Volker J. Becker ◽  
Agnes U. Rungen

This paper presents investigations of the development for a shower-head cooling configuration for a modern industrial turbine guide vane. One aim is to find suitable locations for cooling gas ejection with the lowest cooling gas mass flow possible. The investigations begin with a numerical experiment. After the prediction of a suitable configuration and operating parameters, the aerodynamics are investigated experimentally using a non-intrusive LDA technique. Once the aerodynamics had been validated, the numerical experiments were expanded to a thermal analysis of the vane. Our conjugate flow and heat transfer simulation enables thermal analysis of the vane body without us having to derive any heat transfer data beforehand. The calculations were performed for a temperature ratio of 0.5 between cooling gas and main stream. This temperature ratio is similar to the operating conditions found in current designs. The stagnation line moves under the influence of cooling gas ejection, which significantly influences the cooling gas distribution on the vane surface. The temperature distribution inside the vane is compared to a non-cooled test case. The simulation shows that the temperature peaks at the leading edge are reduced by between 18% and 44%.


2018 ◽  
Vol 21 (3) ◽  
pp. 380-388 ◽  
Author(s):  
M. Mosavat ◽  
R. Moradi ◽  
M. Rahimi Takami ◽  
M. Barzegar Gerdroodbary ◽  
D.D. Ganji

Author(s):  
Se´bastien Thomas ◽  
Noe¨l Brunetie`re ◽  
Bernard Tournerie

A numerical model of face seals operating with compressible fluids at high pressure is presented. Inertia terms are included using an averaged method and thermal effects are considered. The real behaviour of gases at high pressure is taken into account. An original exit boundary condition is used to deal with choked flow. The model is validated by comparison with experimental data and analytical solutions. Finally, the influence of the operating conditions on the performance of a high-pressure gas face seal is analysed.


1997 ◽  
Vol 119 (2) ◽  
pp. 265-271 ◽  
Author(s):  
I. Etsion ◽  
M. D. Pascovici ◽  
L. Burstein

The boiling interface in a misaligned two-phase mechanical seal is analyzed using a complete thermohydrodynamic approach that requires complex simultaneous iterative solutions of the nonaxisymmetric heat transfer and phase-change problems. It is shown that under certain operating conditions, characterized by a modified Sommerfeld number, several approximate solutions with various levels of simplification can be utilized to calculate the boiling radius.


2011 ◽  
Vol 199-200 ◽  
pp. 670-677 ◽  
Author(s):  
Jing Hao Li ◽  
Xiang Feng Liu ◽  
Wei Feng Huang ◽  
Yu Ming Wang

A finite element cavitation algorithm to Reynolds equation is presented for the calculation of the flow field in the film between the faces of the mechanical seal. As using free mesh, the algorithm is particularly useful for the computational domain which shape is complex. The JFO boundary condition which satisfies mass conservation is implemented by introducing Kumar and Booker’s algorithm. A non-traditional finite element method is derived to avoid the process of the functional analysis and can obtain the flow rate on boundaries conveniently. The results show that the algorithm is reliable, effective and correspond to the literature results. Moreover, the algorithm can be also used for the sliding bearings lubrication problem which shows the well adaptability.


2012 ◽  
Vol 134 (2) ◽  
Author(s):  
Yifan Qiu ◽  
M. M. Khonsari

In this study, a three-dimensional thermohydrodynamic (THD) CFD model is developed to study the characteristics of an inward pumping spiral groove mechanical seal pair using a commercial CFD software CFD-ACE + . The model is capable of predicting the temperature distribution and pressure distribution of the seal pair. Based on the CFD model, a parametric study is conducted to evaluate the performance of the seal. It is found that thermal behavior plays an important role in the overall performance of a seal. The spiral groove parameter can be optimized to achieve desired performance. The optimization is dependent on the application requirement of the seal.


Author(s):  
Maria Grazia De Giorgi ◽  
Daniela Bello ◽  
Antonio Ficarella

The cavitation phenomenon interests a wide range of machines, from internal combustion engines to turbines and pumps of all sizes. It affects negatively the hydraulic machines’ performance and may cause materials’ erosion. The cavitation, in most cases, is a phenomenon that develops at a constant temperature, and only a relatively small amount of heat is required for the formation of a significant volume of vapor, and the flow is assumed isothermal. However, in some cases, such as thermosensible fluids and cryogenic liquid, the heat transfer needed for the vaporization is such that phase change occurs at a temperature lower than the ambient liquid temperature. The focus of this research is the experimental and analytical studies of the cavitation phenomena in internal flows in the presence of thermal effects. Experiments have been done on water and nitrogen cavitating flows in orifices at different operating conditions. Transient growth process of the cloud cavitation induced by flow through the throat is observed using high-speed video images and analyzed by pressure signals. The experiments show different cavitating behaviors at different temperatures and different fluids; this is related to the bubble dynamics inside the flow. So to investigate possible explanations for the influence of fluid temperature and of heat transfer during the phase change, initially, a steady, quasi-one-dimensional model has been implemented to study an internal cavitating flow. The nonlinear dynamics of the bubbles has been modeled by Rayleigh–Plesset equation. In the case of nitrogen, thermal effects in the Rayleigh equation are taken into account by considering the vapor pressure at the actual bubble temperature, which is different from the liquid temperature far from the bubble. A convective approach has been used to estimate the bubble temperature. The quasisteady one-dimensional model can be extensively used to conduct parametric studies useful for fast estimation of the overall performance of any geometric design. For complex geometry, three-dimensional computational fluid dynamic (CFD) codes are necessary. In the present work good agreements have been found between numerical predictions by the CFD FLUENT code, in which a simplified form of the Rayleigh equation taking into account thermal effects has been implemented by external user routines and some experimental observations.


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