Crack Growth Behavior of Pipes Made From Polyvinyl Chloride Pipe Material1

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Tarek M. A. A. EL-Bagory ◽  
Maher Y. A. Younan

The behavior of crack growth of polymeric materials is affected by several operating conditions such as crosshead speed, specimen thickness, load line, and specimen configurations, which reverse the behavior of crack from stable to unstable crack growth behavior. The main objective of the present paper is the determination of plane strain fracture toughness (KIC) for polyvinyl chloride (PVC) used in piping water transmission systems. The dimensions of the PVC pipe are outside diameter, Do = 315 mm, standard dimensions ratio, SDR = 13.23, ratio between outside to inside radii Ro/Ri = 1.179, and pipe thickness, t = 24 mm. Curved specimens are prepared from a pipe by cutting 12 mm thickness ring segments. The curved specimens are divided into two specimen configurations, namely, curved three-point bend (CTPB) and C-shaped tension (CST) specimens. All specimens are provided artificially with a precrack. CTPB specimen is further cut into five 72 deg sectors with each being centrally notched to a depth approximately a = 0.479 of the wall thickness. CST specimen configuration is characterized by the eccentricity X = 0, and 0.5 W, of the loading holes from the bore surface. The linear elastic fracture mechanics theory (LEFM) is used to predict the plane strain fracture. The tests are carried out at room temperature, Ta equal 20 °C, and different crosshead speeds of (10–500 mm/min). The numerical analysis carried out within the frame of the present work is done using the finite element program Cosmos 2.6. Finite element method (FEM) is used to compute the stress intensity factor KQ surrounding the crack tip. The computed stress intensity factor can then be compared with that obtained by theoretical equation. The experimental fracture test results reveal that the crosshead speed has been proven to affect the mode of failure and mode of fracture. At lower crosshead speeds, the mode of failure is ductile, while at higher crosshead speeds, it is brittle. The specimen configuration also affects the fracture toughness. CST specimens show higher fracture toughness in the case of pin loading location X = 0.5W than X = 0 by about (12%). The transitional crosshead speed is affected by specimen geometry. CST specimens (CST) at X = 0 and 0.5W have higher transitional crosshead speed compared with the CTPB specimen configuration.

Author(s):  
Tarek M. A. A. El-Bagory ◽  
Maher Y. A. Younan

The behavior of crack growth of polymeric materials is affected by several operating conditions such as, crosshead speed, specimen thickness, load line, and specimen configurations which reverse the behavior of crack from stable to unstable crack growth behavior. The main objective of the present paper is the determination of plane strain fracture toughness (KIC) for polyvinyl chloride (PVC) used in piping water transmission systems. The dimensions of the PVC pipe are outside diameter, Do=315 mm, standard dimensions ratio, SDR=13.23, ratio between outside to inside radii Ro/Ri =1.179 and pipe thickness, t =24 mm. Curved specimens are prepared from a pipe by cutting 12 mm thickness ring segments. The curved specimens are divided into two specimen configurations, namely curved three point bend, CTPB and C-shaped tension, CST specimens. All specimens are provided artificially with a pre-crack. CTPB specimen is further cut into five 72° sectors with each being centrally notched to a depth approximately a = 0.479 of the wall thickness. CST specimen configuration is characterized by the eccentricity X = 0, and 0.5W, of the loading holes from the bore surface. Linear elastic fracture mechanics theory (LEFM) is used to predict the plane strain fracture. The tests are carried out at room temperature, Ta equal 20 °C and different crosshead speeds of (10–500 mm/min). The fracture test results reveal that, the crosshead speed has been proven to affect the mode of failure and mode of fracture. At lower crosshead speeds the mode of failure is ductile, while at higher crosshead speeds it is brittle. The specimen configuration affects also on the fracture toughness. C-shaped tension specimens show higher fracture toughness in case of pin loading location X = 0.5W than X = 0 by about (12%). Transitional crosshead speed is affected by specimen geometry. C-shaped tension specimens (CST) at x= 0 and 0.5W have higher transitional crosshead speed compared with CTPB specimen configuration.


2003 ◽  
Vol 125 (1) ◽  
pp. 71-77 ◽  
Author(s):  
Muhammad Irfan-ul-Haq ◽  
Nesar Merah

This study addresses the effect of temperature on fatigue crack growth (FCG) behavior of CPVC. FCG tests were conducted on CPVC SEN tensile specimens in the temperature range −10 to 70°C. These specimens were prepared from 4-in. injection-molded pipe fittings. Crack growth behavior was studied using LEFM concepts. The stress intensity factor was modified to include the crack closure and plastic zone effects. The effective stress intensity factor range ΔKeff gave satisfactory correlation of crack growth rate (da/dN) at all temperatures of interest. The crack growth resistance was found to decrease with temperature increase. The effect of temperature on da/dN was investigated by considering the variation of mechanical properties with temperature. Master curves were developed by normalizing ΔKeff by fracture strain and yield stress. All the da/dN-ΔK curves at different temperatures were collapsed on a single curve. Crazing was found to be the dominant fatigue mechanism, especially at high temperature, while shear yielding was the dominant mechanism at low temperatures.


2010 ◽  
Vol 452-453 ◽  
pp. 473-476 ◽  
Author(s):  
Hong Bo Liu ◽  
Long Jun Xu ◽  
Shuang Li ◽  
Yong Song Shao

Brittle fracture was identified in many of prequalified weld joints in steel moment frames in the 1994 Nothridge earthquake. Then analyses of response and damage mechanism of beam-to-column connections under seismic load were widely studied in the world, but few people conduct the research on seismic-resistant behavior of beam-to-column web connections. To quantify the variation of stress intensity factor to weld root flaw sizes beam-to-column web connections with tapered beam flange plates, detailed 3D finite element analyses is used to study fracture toughness requirements in beam-to-column web connections, considering the large deformation, large strain, bolts pretension, bolt contact-slide, as well as material harden and soften. Fracture toughness demands are evaluated in terms of the mode I stress intensity factor. The stress intensity factor is calculated through a J-integral approach. The fracture toughness demands are studied for the flaw on the top of the beam flange and the bottom surface, respectively. Results indicate that the likelihood of top flange fractures is smaller than that of bottom flange fracture. Stress intensity factor is not uniform and is largest in the edge of beam flange. The fracture toughness in the edge of beam flange for web connections with step beam flange plates is 15% less than that for tapered beam flange plates.


Author(s):  
Giovambattista Bilotta ◽  
Mandana Arzaghi ◽  
Gilbert Hénaff ◽  
Guillaume Benoit ◽  
Clara Moriconi ◽  
...  

In this study, the effect of gaseous hydrogen on the fatigue crack growth behavior in a precipitation-hardened martensitic stainless steel is investigated. It is known that the degradation in fatigue crack growth behavior derives from a complex interaction between the fatigue damage and the amount of hydrogen enriching the crack tip, which is dependent on the hydrogen pressure, loading frequency, and stress intensity factor amplitude. Therefore, fatigue crack growth tests were performed in a range of 0.09 to 40 MPa under gaseous hydrogen at a frequency of 20 and 0.2 Hz. The fatigue data as well as fracture morphologies obtained so far indicate a sharp increase in crack growth rates in a narrow range of stress intensity factor amplitudes. Also, it is shown that by decreasing the loading frequency to 0.2 Hz at a given pressure of hydrogen the transition occurs at lower values of stress intensity factor amplitudes accompanied by a change in fracture mode. Scanning electron microscope (SEM) observations of the fracture surfaces are used to support the explanations proposed to account for the observed phenomena.


2006 ◽  
Vol 129 (4) ◽  
pp. 594-602 ◽  
Author(s):  
L. Liu ◽  
J. W. Holmes

Details are provided for an experimental approach to study the tensile fatigue crack growth behavior of very thin metallic foils. The technique utilizes a center-notched specimen and a hemispherical bearing alignment system to minimize bending strains. To illustrate the technique, the constant amplitude fatigue crack growth behavior of a Ni-base superalloy foil was studied at temperatures from 20°C to 760°C. The constant amplitude fatigue tests were performed at a frequency of 2Hz and stress ratio of 0.2. The crack growth rate versus stress intensity range data followed a Paris relation with a stress intensity range exponent m between 5 and 6; this exponent is significantly higher than what is commonly observed for thicker materials and indicates very rapid fatigue crack propagation rates can occur in thin metallic foils.


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