Determination of Limit Load Solution for the Remaining Load-Carrying Capacity of Corroded Pipelines

2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Mechri Abdel Ghani ◽  
Ghomari Tewfik ◽  
Djouadi Djahida
Keyword(s):  
Carrying Capacity ◽  
High Strength ◽  
Limit Load ◽  
Plastic Instability ◽  
Instability Criterion ◽  
Burst Pressure ◽  
Average Error ◽  
Strain Hardening Exponent ◽  
Load Carrying Capacity ◽  
Load Carrying

The evaluation of pipelines having external corrosion defect and their remaining load-carrying capacity is a concern which becomes important in energy industry, especially with the increasing operating pressures and the consequences which can occur following the bursting of these pipelines. A lower bound analytical solution for the prediction of the burst pressure of pipelines is proposed. This solution is based on the approach of plastic-instability criterion in terms of material strain-hardening exponent of internally pressurized corroded pipelines. The suggested solution is evaluated by using database comprising more than 100 carried out tests of pipelines with or without corrosion defects. This database is collected from the literature and covers the majority of steel materials as well as the various standard sizes. The accuracy of the proposed solution is compared with B31.G method and its improved version B31.G Mod by using statistical analyses in terms of average error and its correspondent standard deviation. The proposed solution is accurate than B31.G and modified B31.G methods that are conservative and provide in some cases of middle and high strength material an overestimated burst pressure predictions.

Investigation of Burst Pressure in T-Joints With Wall-Thinning by Using FEA

2017 ◽  
Author(s):  
Atsushi Yamaguchi
Keyword(s):  
Carrying Capacity ◽  
Safety Margin ◽  
Pressure Vessels ◽  
Burst Pressure ◽  
Load Carrying Capacity ◽  
Working Pressure ◽  
Element Analysis ◽  
T Joints ◽  
Wall Thinning ◽  
Load Carrying

Boilers and pressure vessels are heavily used in numerous industrial plants, and damaged equipment in the plants is often detected by visual inspection or non-destructive inspection techniques. The most common type of damage is wall thinning due to corrosion under insulation (CUI) or flow-accelerated corrosion (FAC), or both. Any damaged equipment must be repaired or replaced as necessary as soon as possible after damage has been detected. Moreover, optimization of the time required to replace damaged equipment by evaluating the load carrying capacity of boilers and pressure vessels with wall thinning is expected by engineers in the chemical industrial field. In the present study, finite element analysis (FEA) is used to evaluate the load carrying capacity in T-joints with wall thinning. Burst pressure is a measure of the load carrying capacity in T-joints with wall thinning. The T-joints subjected to burst testing are carbon steel tubes for pressure service STPG370 (JIS G3454). The burst pressure is investigated by comparing the results of burst testing with the results of FEA. Moreover, the maximum allowable working pressure (MAWP) of T-joints with wall thinning is calculated, and the safety margin for the burst pressure is investigated. The burst pressure in T-joints with wall thinning can be estimated the safety side using FEA regardless of whether the model is a shell model or a solid model. The MAWP is 2.6 MPa and has a safety margin 7.5 for burst pressure. Moreover, the MAWP is assessed the as a safety side, although the evaluation is too conservative for the burst pressure.

Development of Z-Factor for Circumferential Part-Through Surface Cracks in Dissimilar Metal Welds

2008 ◽  
Author(s):  
D.-J. Shim ◽  
G. M. Wilkowski ◽  
D. L. Rudland ◽  
F. W. Brust ◽  
Kazuo Ogawa
Keyword(s):  
Correction Factor ◽  
Carrying Capacity ◽  
Limit Load ◽  
Maximum Load ◽  
Load Carrying Capacity ◽  
Surface Cracks ◽  
Crack Driving Force ◽  
Dissimilar Metal ◽  
Load Carrying ◽  
J Estimation

Section XI of the ASME Code allows the users to conduct flaw evaluation analyses by using limit-load equations with a simple correction factor to account elastic-plastic fracture conditions. This correction factor is called a Z-factor, and is simply the ratio of the limit-load to elastic-plastic fracture mechanics (EPFM) maximum-load predictions for a flaw in a pipe. The past ASME Section XI Z-factors were based on a circumferential through-wall crack in a pipe rather than a surface crack. Past analyses and pipe tests with circumferential through-wall cracks in monolithic welds showed that the simplified EPFM analyses (called J-estimation schemes) could give good predictions by using the toughness, i.e., J-R curve, of the weld metal and the strength of the base metal. The determination of the Z-factor for a dissimilar metal weld (DMW) is more complicated because of the different strength base metals on either side of the weld. This strength difference can affect the maximum load-carrying capacity of the flawed pipe by more than the weld toughness. Recent work by the authors for circumferential through-wall cracks in DMWs has shown that an equivalent stress-strain curve is needed in order for the typical J-estimation schemes to correctly predict the load carrying capacity in a cracked DMW. In this paper, the Z-factors for circumferential surface cracks in DMW were determined. For this purpose, a material property correction factor was determined by comparing the crack driving force calculated from the J-estimation schemes to detailed finite element (FE) analyses. The effect of crack size and pipe geometry on the material correction factor was investigated. Using the determined crack-driving force and the appropriate toughness of the weld metal, the Z-factors were calculated for various crack sizes and pipe geometries. In these calculations, a ‘reference’ limit-load was determined by using the lower strength base metal flow stress. Furthermore, the effect of J-R curve on the Z-factor was investigated. Finally, the Z-factors developed in the present work were compared to those developed earlier for through-wall cracks in DMWs.

scholarly journals Rebars for Durable Concrete Construction: Points to Ponder

2021 ◽  
Author(s):  
Anil K. Kar
Keyword(s):  
Reinforced Concrete ◽  
Carbon Steel ◽  
Carrying Capacity ◽  
High Strength Steel ◽  
Global Climate ◽  
High Strength ◽  
Load Carrying Capacity ◽  
Glass Fiber Reinforced ◽  
Load Carrying ◽  
Total Failure

Reinforced concrete is the number one medium of construction. It is important to have good quality concrete and reinforcing bar (rebar). It is equally important to have competent bond between rebar and concrete. About six decades ago ribbed rebars of high strength steel started replacing plain round bars of mild steel, the use of which had made reinforced concrete constructions durable. It was overlooked that ribbed rebars of carbon steel would be highly susceptible to corrosion at accelerated rates. That would not only make reinforced concrete constructions reach states of distress early, that could also destroy or reduce bond between ribbed rebars and concrete. The continued use of ribbed rebars of high strength carbon steel demonstrates a widespread lack of understanding of the phenomenon of bond between rebars and concrete. This lack of understanding of bond has led to the introduction of epoxy coated ribbed rebars, ribbed stainless steel bars and glass fiber reinforced and granite reinforced polymer rebars, all of which permit reinforced concrete carry static loads because of engagement between such rebars and concrete. But the load-carrying capacity of reinforced concrete elements is impaired, and such elements become vulnerable to local or even total failure during vibratory loads. The use of PSWC-BAR, characterized by its plain surface and wave-type configuration, permits the use of medium strength and high strength steel. In the absence of ribs, the rate of corrosion is greatly reduced. The use of PSWC-BARs, at no added effort or cost, in lieu of conventional ribbed bars, leads to enhancement of effective bond or engagement between such rebars and concrete, thereby leading to increased load-carrying capacity, several-fold higher life span, ductility and energy-absorbing capacity, and great reduction in life cycle cost and adverse impact of construction on the environment and the global climate. In keeping with a lack of understanding of bond between rebars and concrete, there is arbitrariness in the selection of the required level of percent elongation and ductility of rebars.

STABILITY PROBLEMS OF STEEL‐CONCRETE MEMBERS COMPOSED OF HIGH‐STRENGTH MATERIALS

2010 ◽  
Vol 16 (3) ◽  
pp. 352-362 ◽  
Author(s):  
Zdeněk Kala ◽  
Libor Puklický ◽  
Abayomi Omishore ◽  
Marcela Karmazínová ◽  
Jindřich Melcher
Keyword(s):  
Theoretical Analysis ◽  
Experimental Research ◽  
Carrying Capacity ◽  
High Strength ◽  
Statistical Characteristics ◽  
Load Carrying Capacity ◽  
Limit States ◽  
Load Carrying ◽  
Geometrical Imperfections

The presented paper deals with the stochastic analysis of the ultimate limit states of steel‐concrete building members. The load carrying capacity of steel‐concrete columns, comprising of steel profiles encased in high strength concrete, in compression is analyzed. The first part of the paper lists assumptions for the determination of the theoretical load carrying capacity of the column. Principles of elasticity and plasticity are used to determine stresses in the concrete and steel sections. Statistical characteristics of input material and geometrical imperfections are listed. Results of the theoretical analysis are then compared with results of experimental research. Statistical characteristics of obtained results of the theoretical analysis were verified using statistical characteristics obtained from experimental research. Numerical simulation LHS and Monte Carlo methods, which take into account the influences of variability of input imperfections, were employed. The influence of the utilization of the plastic reserve in the determination of the load carrying capacity of the analysed strut is shown. The influence of the initial geometric imperfections of initial strut curvature on the load carrying capacity is also presented. Santrauka Straipsnyje pateikta plienbetonio pastatu elementu didžiausiu ribiniu būkliu stochastine analize, analizuojama plienbetonio kolonu, sudarytu iš plieniniu profiliuočiu, padengtu didelio stiprio betonu, laikomoji galia gniuždant. Pirmoje straipsnio dalyje išvardytos kolonos teorines laikomosios galios nustatymo prielaidos. Tamprumo ir plastiškumo principai taikyti itempiams betono ir plieno skerspjūviuose nustatyti. Nustatytos medžiagu ir geometriniu defektu statistines charakteristikos, teorines analizes rezultatai palyginti su eksperimentiniu tyrimu rezultatais. Teorines analizes metu gautu rezultatu statistines charakteristikos patikrintos taikant iš eksperimentiniu tyrimu gautus statistinius rodiklius. Pritaikytas skaitinis modeliavimas LHS ir Monte Karlo metodais, kurie ivertina pradiniu defektu kintamumo itaka. Parodyta plastiškumo atsargos naudojimo itaka, nustatant analizuojamojo statramsčio laikomaja galia, pateikta pradinio statramsčio išlinkio pirminiu geometriniu defektu itaka laikomajai galiai.

On Failure Problem of Gears Made From Very High Strength Steel

2011 ◽  
Author(s):  
Aizoh Kubo
Keyword(s):  
Carrying Capacity ◽  
High Strength Steel ◽  
High Surface ◽  
Surface Hardness ◽  
High Strength ◽  
Load Carrying Capacity ◽  
Edge Contact ◽  
Load Carrying ◽  
Tooth Form ◽  
Very High

Some typical examples of failure of gears made from very high strength steel are shown and its trigger and whose causes are discussed: Many of such failure are triggered by tooth side edge contact or tooth tip edge contact and meshing-in of the wear debris. The limit of validity of the traditional methods for load carrying capacity of gears exists in the fact that they are based on the theory of contact of tooth flanks that realize conjugate or almost conjugate action of gears. To be able to design reliable gears made from very high strength steel, a principle is shown that suggests a new method for tooth form modification and of longitudinal crowing modification to avoid such failure. Metallurgical problem of gear material and special heat treatment aiming high surface hardness is also discussed.

High-Strength Concrete with Increased Fracture-Toughness

1990 ◽  
Vol 211 ◽  
Author(s):  
Mette Glavind ◽  
Tine Aarre
Keyword(s):  
Carrying Capacity ◽  
High Strength Concrete ◽  
High Strength ◽  
Load Carrying Capacity ◽  
Strength Concrete ◽  
Linear Load ◽  
Load Carrying ◽  
Capacity Calculation ◽  
Normal Strength ◽  
Non Linear Load

AbstractThe application of high-strength concrete in practice is strongly limited by its more brittle behaviour than normal strength concrete.The present study deals with an investigation of the possibilities of increasing the fracture toughness of high-strength concrete by adding fibres. Tests are made with both normal strength concrete and high-strength concrete containing different amounts of steel and polypropylene fibres. Stress-strain curves in compression are obtained by a deformation controlled test system. The toughness is described with different toughness indexes.By using a previously proposed expression for the stress-strain curves, it is possible to make a non-linear load carrying capacity calculation for reinforced concrete beams. The results of the load carrying capacity calculation are compared with results of similar calculations made with the Danish code extrapolated to be valid for high-strength concrete.The investigation shows that the addition of especially steel fibres is effective in increasing toughness and the non-linear load carrying capacity for high-strength concrete. It is also shown that the compression strength of high-strength concrete is increased by addition of steel fibres. The results of the load carrying capacity calculation show that the Danish code cannot be extrapolated to be valid for high-strength concrete without any modifications.

THE ABILITY OF NANOCOMPOSITE CARBON COATINGS TO WITHSTAND FRICTION UNDER SEVERE CONDITIONS

Tribologia ◽  
2019 ◽  
Vol 287 (5) ◽  
pp. 115-124
Author(s):  
Sławomir ZIMOWSKI ◽  
Marcin KOT ◽  
Grzegorz WIĄZANIA ◽  
Tomasz MOSKALEWICZ
Keyword(s):  
Carrying Capacity ◽  
Steel Substrate ◽  
Point Contact ◽  
Limit Load ◽  
Scratch Test ◽  
Load Carrying Capacity ◽  
Indentation Method ◽  
Wear Process ◽  
Tribological Tests ◽  
Load Carrying

The paper presents an analysis of the micromechanical properties of selected thin, hard anti-wear coatings of the type nc-TiN/a-C and nc-TiC/a-C, which were deposited by magnetron sputtering on a steel substrate. The load carrying capacity of the nanocomposite coatings was analysed in point contact with the use of indentation method, a scratch test, and friction test in contact with a ceramic ball. The hardness and modulus of elasticity of the coatings were determined by an instrumented indentation method using a Vickers indenter. The coating adhesion to the substrate was examined in a scratch test. Tribological tests in sliding contact with an Al2O3 ball were made at various loads to determine the limit load in which normal friction occurs. The results of tribological tests were compared with the resistance to plastic deformation index (H3/E2). It was found that the basic micromechanical parameters of coatings provide important information concerning durability and load carrying capacity. However, while predicting wear, it is also important to investigate the nature of the wear process during friction. The wear nature of the nc-TiN/a-C and nc-TiC/a-C coatings depends on the load value and the number of forced loads.

Experimental Study for Single-Angle Beam-Column Members Attached by one Leg

2010 ◽  
Vol 163-167 ◽  
pp. 433-438
Author(s):  
Xian Lei Cao ◽  
Ji Ping Hao ◽  
Chun Lei Fan
Keyword(s):  
Experimental Study ◽  
Finite Element ◽  
Carrying Capacity ◽  
Model Experiment ◽  
Ultimate Load ◽  
High Strength ◽  
Load Carrying Capacity ◽  
Compression Members ◽  
Load Carrying ◽  
Ultimate Load Carrying Capacity

To obtain a better understanding of the behavior and load-carrying capacity of Q460 high-strength single-angle compression members bolted by one leg, using static loading way to 48 angles carried out experimental study. The experiments show test specimens produce biaxial bending, most small slenderness ratio members are controlled by local buckling, and slender specimens are controlled by overall buckling. In addition to these factors in model experiment, influences of residual stresses on ultimate load-carrying capacity were analyzed by finite element numerical simulation analysis, the results show the residual stresses affect the ultimate load-carrying capacity of angles by about 5％ or less. Comparison of the load-carrying capacity of experimental and theoretical results indicate the difference of experimental and finite element values ranges from -9.99％ to +9.76％, American Design of Latticed Steel Transmission Structure (ASCE10-1997) and Chinese Code for Design of Steel Structures (GB50017-2003) underestimate separately the experimental load-carrying capacity by about 2.34％～33.93％ and 1.18％～63.3％, and the agreement is somewhat good between experimental program and the finite element analysis. Based on model experiment and simulated experiment, the formula of stability coefficient of single-angle compression members was established. It provides basic data for spreading Q460 high-strength single-angles members attached by one leg.

Limit Load Analysis of Cylindrical Vessels Under Internal Pressure and Axial Strain

2011 ◽  
Author(s):  
Xian-Kui Zhu
Keyword(s):  
Internal Pressure ◽  
Carrying Capacity ◽  
Pressure Vessel ◽  
Axial Strain ◽  
Limit State ◽  
Limit Load ◽  
Operating Pressure ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Load Analysis

Strain-based design is a newer technology used in safety design and integrity management of oil and gas pipelines. In a traditional stress-based design, the axial stress is relatively small compared to the hoop stress generated by internal pressure in a line pipe, and the limit state in the pipeline is usually load-controlled. In a strain-based design, however, axial strain can be large and the load-carrying capacity of pipelines could be reduced significantly below an allowed operating pressure, where the limit state is controlled by an axial strain. In this case, the limit load analysis is of great importance. The present paper confirms that the stress, strain and load-carrying capacity of a thin-walled cylindrical pressure vessel with an axial force are equivalent those of a long pressurized pipeline with an axial tensile strain. Elastic stresses and strains in a pressure vessel are then investigated, and the limit stress, limit strain and limit pressure are obtained in terms of the classical Tresca criterion, von Mises criteria, and a newly proposed average shear stress yield criterion. The results of limit load solutions are analyzed and validated using typical experimental data at plastic yield.

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