A Chemomechanical Model for Stress Evolution and Distribution in the Viscoplastic Oxide Scale During Oxidation

2016 ◽  
Vol 83 (5) ◽  
Author(s):  
Hailong Wang ◽  
Shengping Shen
Keyword(s):  
Oxide Scale ◽  
Maximum Stress ◽  
Stress Gradient ◽  
Oxidation Time ◽  
Stress Evolution ◽  
Oxide Interface ◽  
Temperature Oxidation ◽  
Substrate Interface ◽  
Oxide Substrate ◽  
Chemomechanical Model

Using the location-dependent growth strain, a chemomechanical model is developed for the analysis of the stress evolution and distribution in the viscoplastic oxide scale during high-temperature oxidation. The problem of oxidizing a semi-infinite substrate is formulated and solved. The numerical results reveal high compressive stress and significant stress gradient. The maximum stress is at the oxide/substrate interface and the minimum stress at the oxygen/oxide interface in short oxidation time, while the maximum stress is no longer at the oxide/substrate interface in long oxidation time. The stress evolutions at different locations are also presented. The predicted results agree well with the experimental data.

Review of Several Studies on High Temperature Oxidation Behaviour and Mechanism of Austenitic Stainless Steels

2011 ◽  
Vol 312-315 ◽  
pp. 1097-1105
Author(s):  
Hisao Fujikawa
Keyword(s):  
Grain Size ◽  
High Temperature ◽  
Oxide Scale ◽  
Oxidation Resistance ◽  
Stainless Steels ◽  
High Temperature Oxidation ◽  
Austenitic Stainless Steels ◽  
Oxidation Behaviour ◽  
Oxide Interface ◽  
Temperature Oxidation

Three studies on the oxidation behaviour of austenitic stainless steels were described in the present paper. (1) High temperature oxidation behaviour and its mechanism in austenitic stainless steels with high silicon: Sulfur contained as impurity in steel showed a harmful influence to the oxidation resistance of 19Cr-13Ni-3.5Si stainless steels. It was found that the abnormal oxidation was caused from the surroundings of MnS inclusions. (2) Effect of a small addition of yttrium on high temperature oxidation resistance of Si-containing austenitic stain less steels: The oxidation resistance of 19Cr-10Ni-1.5Si steels was improved remarkably even with only 0.01%Y addition, which is the same concentration as added for de-oxygenation. Y was enriched at the grain boundary of oxide scale and metal-oxide interface. It was suggested that Y-containing steels shoed good oxidation resistance, because the enriched Y at the grain boundary and metal-oxide interface prevented the diffusion of iron and oxygen ions through the oxide scale. (3) Effect of grain size on the oxidation behaviour of austenitic stainless steels: Type 304, 316 and 310 steels with finer grain size showed better oxidation resistance than those with coarser grain size at 850°C. The oxide scale of steels with coarser grain size easily spalled during the cooling process.

Effect of Grain Size on the High Temperature Oxidation Behaviour of Austenitic Stainless Steels

2013 ◽  
Vol 333 ◽  
pp. 149-155 ◽  
Author(s):  
H. Fujikawa ◽  
Y. Iijima
Keyword(s):  
Grain Size ◽  
High Temperature ◽  
Oxide Scale ◽  
High Temperature Oxidation ◽  
Mass Gain ◽  
Oxidation Behaviour ◽  
Solution Temperature ◽  
Oxide Interface ◽  
Temperature Oxidation ◽  
Coarse Grains

The effect of grain size on high temperature oxidation behaviour of 316 steels at 700º, 850º and 1000°C in air was studied. The results show that the mass gain increases with the increase of grain size. Particularly, the gradient of mass gain is severe in at lower oxidation temperatures. In the oxidation at temperatures of more than the solid solution temperature, the grain size before the oxidation changed to coarse grain size. Therefore, in this case, it is not enough to estimate the oxidation behaviour by the grain size before the oxidation. The exfoliation of oxide scale is severe in steel with coarse grains. Over 850°C, the exfoliation was observed in 316 steel with coarse grains. At 1000°C, the oxide scale of 316 steel was exfoliated, but it was extreme in the coarse grains. Cr, Mn and Si in the oxide scale were enriched in the oxide scale of the steel with fine grains. Particularly, Si was remarkably enriched at the metal-oxide interface and grain boundaries.

Effect of Silicon on High Temperature Oxidation Of Stainless Steels★

CORROSION ◽  
1959 ◽  
Vol 15 (11) ◽  
pp. 73-77 ◽  
Author(s):  
JOHN F. RADAVICH
Keyword(s):  
Metal Oxide ◽  
Oxide Scale ◽  
Oxidation Resistance ◽  
Stainless Steels ◽  
Oxide Films ◽  
Fluorescence Analysis ◽  
X Ray Diffraction ◽  
Oxide Interface ◽  
Temperature Oxidation ◽  
X Ray

Abstract Growth of oxide films at 600 and 800 C on a series of 16 Cr-10 Ni-bal Fe stainless steels with silicon contents ranging from 0.17 to 3.55 percent was studied by electron microscopy, electron diffraction, X-ray diffraction and X-ray fluorescence analysis techniques. Oxide scales and sub-scales formed during oxidation at 1000 C were studied optically in cross section as well as by X-ray diffraction and fluorescence analysis. Results show that as silicon content increases oxidation resistance increases rapidly until at the high silicon level, 3.55 percent, a very thin oxide film is formed at 60u and 800 G and very little oxide scale forms at 1000 C. Mechanism of oxidation resistance imparted by silicon appears to be that it decreases the number of defects in the initial oxide films formed at the metal-oxide interface. With a lesser number of defects in the thin film, an enrichment of Cr at the metal-oxide interface and in the oxide films occurs and the rate of diffusion of iron outward to form the oxide scale is greatly retarded. 2.3.7

scholarly journals Effects of pre-oxidation on the corrosion behavior of pure Ti under coexistence of solid NaCl deposit and humid oxygen at 600 °C: the diffusion of chlorine

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Lei Fan ◽  
Li Liu ◽  
Yuhai Lv ◽  
Hao Wang ◽  
Anqing Fu ◽  
...  
Keyword(s):  
Oxide Scale ◽  
Incubation Period ◽  
Corrosion Behavior ◽  
Substrate Interface ◽  
Tof Sims ◽  
Initial Stage ◽  
Oxide Substrate ◽  
Nacl Deposit ◽  
Oxidation Scale

Abstract The effect of pre-oxidation on the corrosion behavior of pure Ti covered with a solid NaCl deposit in the humid O2 flow at 600 °C is studied. The oxide scale, formed by pre-oxidation, protects the substrate from the NaCl induced corrosion during the initial stage. However, the corrosion of the pre-oxidized sample is severely accelerated by solid NaCl after an incubation period. The chlorine, generated from the decomposition of solid NaCl, diffuses into the oxide/substrate interface as ions during the incubation period, which was observed by ToF–SIMS. The chlorine at the oxide/substrate interface induces the fast corrosion after the incubation period although the pre-oxidation scale is complete and compact.

scholarly journals Molecular Dynamics of The Early Stages of High Temperature Corrosion

2021 ◽  
Author(s):  
Sung-Yup Kim ◽  
Christopher D. Taylor
Keyword(s):  
Molecular Dynamics ◽  
High Temperature ◽  
Oxide Scale ◽  
Stress Gradient ◽  
Peak Stress ◽  
Al Alloy ◽  
Lower Stress ◽  
Temperature Oxidation ◽  
Near Surface ◽  
Stress Gradients

Abstract We performed molecular dynamics simulations of the high temperature oxidation of metal alloys composed of Al, Cr and Fe and compared their behavior with that of pure Fe. The metal alloy elements (Al and Cr) segregated to the surface during oxidation producing a lower stress gradient at the metal/environment interface compared to pure Fe. We have found that the lowered stress gradients produced in the alloy material appear to play a key role in the development of corrosion. Interfaces with lower stress gradients have reduced rates of H2O adsorption, especially for the ferritic (bcc) alloys. The diffusivity of oxygen and hydrogen drops more rapidly for the interfaces with reduced stress gradients. The stress gradient is also diminished when the gas pressure is increased, indicating that the Fe-Cr-Al alloy system is more resistant to oxidation than pure Fe at higher pressures. Therefore, we conclude that the lower stress gradients at the alloy/environment interface reduce the stress concentration and can slow down the rate of the initial oxide scale growth. We also compared bcc and fcc alloys with pure Fe based on our 3 evaluation criteria (peak stress, stress gradient and summation of stress in the oxide scale). We found that the alloys have lower values under the three criteria compared to pure Fe. The bcc alloy has the best score under a water rich environment and the fcc alloy is proven to be the better for peak stress and summation of stress in the oxide scale under an oxygen rich environment. For surface segregation to occur, we find that a minimum content of Al or Cr content in the near-surface region must be achieved.

scholarly journals The Effect of Al on the Formation of a CrTaO4 Layer in Refractory High Entropy Alloys Ta-Mo-Cr-Ti-xAl

2021 ◽  
Author(s):  
S. Schellert ◽  
B. Gorr ◽  
H.- J. Christ ◽  
C. Pritzel ◽  
S. Laube ◽  
...  
Keyword(s):  
Mass Gain ◽  
Positive Influence ◽  
High Entropy Alloys ◽  
Oxide Scales ◽  
Temperature Oxidation ◽  
Internal Corrosion ◽  
High Entropy ◽  
Continuous Mass ◽  
Oxide Substrate ◽  
Kinetics Of

AbstractIn this study, the effect of Al on the high temperature oxidation of Al-containing refractory high entropy alloys (RHEAs) Ta-Mo-Cr-Ti-xAl (x = 5; 10; 15; 20 at%) was examined. Oxidation experiments were performed in air for 24 h at 1200 °C. The oxidation kinetics of the alloy with 5 at% Al is notably affected by the formation of gaseous MoO3 and CrO3, while continuous mass gain was detected for alloys with the higher Al concentrations. The alloys with 15 and 20 at% Al form relatively thin oxide scales and a zone of internal corrosion due to the formation of dense CrTaO4 scales at the interface oxide/substrate. The alloys with 5 and 10 at% Al exhibit, on the contrary, thick and porous oxide scales because of fast growing Ta2O5. The positive influence of Al on the formation of Cr2O3 followed by the growth of CrTaO4 to yield a compact scale is explained by getter and nucleation effects.

scholarly journals Friction and Wear of Oxide Scale Obtained on Pure Titanium after High-Temperature Oxidation

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3764
Author(s):  
Krzysztof Aniołek ◽  
Adrian Barylski ◽  
Marian Kupka
Keyword(s):  
High Temperature ◽  
Oxide Scale ◽  
High Temperature Oxidation ◽  
Friction And Wear ◽  
High Carbon Steel ◽  
Oxide Films ◽  
Oxidation Temperature ◽  
Temperature Oxidation ◽  
Wear Ratio ◽  
Steel Balls

High-temperature oxidation was performed at temperatures from 600 to 750 °C over a period of 24 h and 72 h. It was shown in the study that the oxide scale became more homogeneous and covered the entire surface as the oxidation temperature increased. After oxidation over a period of 24 h, the hardness of the produced layers increased as the oxidation temperature increased (from 892.4 to 1146.6 kgf/mm2). During oxidation in a longer time variant (72 h), layers with a higher hardness were obtained (1260 kgf/mm2). Studies on friction and wear characteristics of titanium were conducted using couples with ceramic balls (Al2O3, ZrO2) and with high-carbon steel (100Cr6) balls. The oxide films produced at a temperature range of 600–750 °C led to a reduction of the wear ratio value, with the lowest one obtained in tests with the 100Cr6 steel balls. Frictional contact of Al2O3 balls with an oxidized titanium disc resulted in a reduction of the wear ratio, but only for the oxide scales produced at 600 °C (24 h, 72 h) and 650 °C (24 h). For the ZrO2 balls, an increase in the wear ratio was observed, especially when interacting with the oxide films obtained after high-temperature oxidation at 650 °C or higher temperatures. The increase in wear intensity after titanium oxidation was also observed for the 100Cr6 steel balls.

High-Temperature Oxidation of Stellite 12 Hardfacings: Effect of Mo on Characteristics of Oxide Scale

2018 ◽  
Vol 28 (1) ◽  
pp. 463-474 ◽  
Author(s):  
Amir Motallebzadeh ◽  
Shaikh Asad Ali Dilawary ◽  
Erdem Atar ◽  
Huseyin Cimenoglu
Keyword(s):  
High Temperature ◽  
Oxide Scale ◽  
High Temperature Oxidation ◽  
Temperature Oxidation ◽  
Stellite 12

Manganese Effect on Isothermal High Temperature Oxidation Behaviour of AISI 304 Stainless Steel

2008 ◽  
Vol 595-598 ◽  
pp. 1127-1134 ◽  
Author(s):  
Frédéric Riffard ◽  
Henri Buscail ◽  
F. Rabaste ◽  
Eric Caudron ◽  
Régis Cueff ◽  
...  
Keyword(s):  
Stainless Steel ◽  
High Temperature ◽  
Oxide Scale ◽  
304 Stainless Steel ◽  
Initial Growth ◽  
Aisi 304 Stainless Steel ◽  
Protective Oxide ◽  
Temperature Oxidation ◽  
Aisi 304

Chromia-forming steels are excellent candidates to resist to high temperature oxidizing atmospheres because they form protective oxide scales. The oxide scale growth mechanisms are studied by exposing AISI 304 stainless steel to high temperature conditions in air, and the analyses were carried out by means of thermogravimetry and in situ X-rays diffraction. The in situ XRD analyses carried out during high temperature AISI 304 steel oxidation in air reveals the accelerated growth of iron-containing oxides such as hematite Fe2O3 and iron-chromite FeCr2O4, when the initial germination of the oxide layer contains the presence of a manganese-containing spinel compound (1000°C). When the initial growth shows the only chromia formation (800°C), hematite formation appears differed in time. Protection against corrosion is thus increased when the initial germination of manganese-containing spinel oxide is inhibited in the oxide scale.

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