Fatigue Strength Assessment on a Multiplanar Tubular KK-Joints by Scaled Model Test

2016 ◽  
Vol 138 (2) ◽  
Author(s):  
Yue Jingxia ◽  
Liu Yuliang ◽  
Zhang Chi ◽  
Zeng Qi ◽  
Dang Zhifan
Keyword(s):  
Model Test ◽  
Hot Spot ◽  
Prediction Method ◽  
Axial Loading ◽  
Offshore Structures ◽  
Fatigue Tests ◽  
Scaled Model ◽  
Element Analysis ◽  
Hot Spot Stress ◽  
Strength Assessment

Multiplanar tubular KK-joints are one of the most popular joint types in offshore structures, which are exposed to cyclic loads and fatigue damages. In this paper, a fatigue prediction method based on scaled model test is proposed. First, a scaled KK-joint, including deviations for model simplification, was designed based on sensitive analysis and similarity analysis. Then, static and fatigue tests on the scaled model under axial loading were performed, by which hot spot stress (HSS) distributions and the maximum HSS were recorded. From the test, the fatigue crack initiates from the location of the maximum HSS and propagates along the weld toe. Finally, the maximum HSS of original KK-joint was deduced by finite element analysis (FEA), and then, the fatigue life was predicted accordingly and compared with the rule-based result.

Uncertainty Modeling for Fatigue Strength Assessment of Welded Structures

1998 ◽  
Vol 120 (2) ◽  
pp. 97-102 ◽  
Author(s):  
W. Fricke ◽  
A. Mu¨ller-Schmerl
Keyword(s):  
Fatigue Strength ◽  
Hot Spot ◽  
Offshore Structures ◽  
Fatigue Tests ◽  
Published Data ◽  
Hot Spot Stress ◽  
Total Uncertainty ◽  
Strength Assessment ◽  
Characteristic Values ◽  
Fatigue Strength Assessment

The results of fatigue tests are characterized by much scatter. Such scatter is further increased if data from different test series are combined to derive, for instance, characteristic values for individual types of welded joints used in codes. Characteristic values are normally applied to the design of fatigue-resistant ship and offshore structures in connection with the nominal stress approach using S-N curves. More advanced approaches such as the hot-spot stress approach and the notch stress approach are applied to an increasing extent. Such approaches explicitly consider certain influence factors and allow the scatter of these factors to be treated individually. This way, probably even the total uncertainty can be reduced. After reviewing the different approaches used for fatigue strength assessment, the sources of scatter are addressed and assigned to factors considered in the different approaches. Based on published data of fatigue tests and imperfections observed in real structures, an attempt is made to quantify the uncertainties of the different factors and to draw conclusions for their individual consideration in the approaches mentioned.

Fatigue Analysis of a Thin Cover Plate Structure in a Light Craft

2015 ◽  
Author(s):  
Till Köder ◽  
Berend Bohlmann
Keyword(s):  
Hot Spot ◽  
Gas Metal Arc Welding ◽  
Plate Thickness ◽  
Fatigue Analysis ◽  
Fatigue Tests ◽  
Cover Plate ◽  
Element Analysis ◽  
Hot Spot Stress ◽  
Notch Stress ◽  
Metal Arc Welding

Experimental fatigue analysis of a fillet-welded cover plate detail (‘floating frame’) of small and light craft was carried out at Kiel University of Applied Sciences. The structural detail is an intersection of longitudinal deck stiffener and transverse web frame with a plate thickness of 3.5mm and a doubling length of 100mm. Manual gas metal arc welding was used for the production of the 46mm long transverse fillet welds. The load-controlled constant amplitude fatigue tests at stress ratio R = 0 were supported by 3D finite-element analysis based on laser scans of the weld seams. Structural hot-spot stress, stress linearisation and Xiao and Yamada’s 1mm geometrical stress approaches were applied to the specimens as well as the notch stress concept with reference radii rref = 0.05mm and 1.00mm.

FATIGUE STRENGTH ASSESSMENT OF THE FILLET WELDED CRUCIFORM JOINTS

2006 ◽  
Vol 20 (25n27) ◽  
pp. 4225-4230
Author(s):  
DAE-JIN KIM ◽  
CHANG-SUNG SEOK ◽  
JAE-MEAN KOO
Keyword(s):  
Fatigue Strength ◽  
Stress Concentration ◽  
Hot Spot ◽  
Fatigue Tests ◽  
Structural Stress ◽  
Hot Spot Stress ◽  
Cruciform Joints ◽  
Strength Assessment ◽  
Load Carrying ◽  
Cruciform Joint

In this study, fatigue tests to obtain S - N curves and FE analyses to obtain structural stress concentration factors were conducted for two types of fillet welded cruciform joints, that is, load-carrying and non load-carrying types. The obtained S - N curve of the load-carrying joint was changed to that based on hot-spot stress. As a result, the S - N curve of the load-carrying joint based on hot-spot stress almost coincided with that of the non load-carrying joint based on nominal stress. The fatigue strength of a welded joint which has a different geometry from that of the non load-carrying cruciform joint but the same bead profile as that of the non load-carrying cruciform joint could be estimated by using both the structural stress concentration factor at the weld toe position obtained from FEM and the nominal S - N curve of the non load-carrying cruciform joint from experiment.

scholarly journals SCFs study of tubular T/Y steel joints under inplane loading

2019 ◽  
Vol 252 ◽  
pp. 06010
Author(s):  
Lalitesh Kumar ◽  
Ajay Kumar ◽  
Danuta Barnat-Hunek ◽  
Elżbieta Szczygielska ◽  
Monika Garbacz
Keyword(s):  
Stress Concentration ◽  
Hot Spot ◽  
Axial Loading ◽  
Geometrical Parameters ◽  
Fe Modelling ◽  
Element Analysis ◽  
Hot Spot Stress ◽  
Concentration Factors ◽  
Stress Concentration Factors ◽  
Steel Joints

Stress concentration factors (SCFs) at welded tubular joints are one of the prime factors that affect the fatigue life of a structure. In the present work, finite element analysis (FEA) is used to find the hot spot stress and subsequently the stress concentration factors of Tubular T/Y steel Joints. Static axial tensile loading case is used in the present work. The circular hollow sections (CHS) are considered. The parametric study of the variation in SCF, with the change in joint angle (ϴ) and geometrical parameters such as β, τ, γ for T/Y-Joints subjected to inplane axial loading, is done. The validation of FE modelling technique of present work is done by comparing with the various SCFs equations available in the literature

Design Analysis and Fatigue Testing of the Typical Structural Details of Aluminium Ships

2018 ◽  
Author(s):  
Huilong Ren ◽  
Kaikai Ma ◽  
Chenfeng Li ◽  
Zhichao Zhang ◽  
Weijun Xu ◽  
...  
Keyword(s):  
Fatigue Strength ◽  
Aluminium Alloy ◽  
Fatigue Testing ◽  
Hot Spot ◽  
Fatigue Tests ◽  
Material Strength ◽  
Original Design ◽  
Hot Spot Stress ◽  
Strength Assessment ◽  
Structural Details

Aluminium alloy is widely used structural design in light-weighting design. Due to the material strength loss in welding, fatigue strength of typical joints fabricated by aluminium alloy is more sensitive than steel joints. The aim of this study is to investigate one aluminium detail of the longitudinal through the transverse, with high-performance of fatigue strength compared to the original design. The alloy of longitudinal is AA6082-T6 and the other components (including plate and transverse) is AA5083-H2. Firstly, eight schemes of structural details with various configurations of bracket and / or stiffener are designed. Based on the finite element analyses, the stress distribution of panels with eight designed details is obtained under typical loading condition respectively. According to the principle of hot spot stress being minimum, the optimal detail is determined, which using stiffener reinforced on both sides of transverse. Secondly, the fatigue tests of the optimal detail were designed and carried out. The testing panels consist of 2-span and 3 longitudinal stiffeners, and the frame with optimal joints is located in the middle of the panels. The test panels were simply supported at two ends with applied cyclic loading in the middle panel. According to the designed loading scheme (loading level, frequency, etc.), the fatigue tests of the panels with typical detail were carried out. The hot stress and the cycle times of the typical detail under different load levels were obtained. Based on the test data, the S-N curve of the typical detail in aluminium alloy is established. Finally, the fatigue strength assessment of the typical detail in target ship is performed based on the Miner’s linear cumulative damage theory and established S-N curve. The results show that the fatigue life of proposed optimal detail meets the design requirements of the target ship. The S-N curve of the typical detail made of AA6082-T6 obtained in this study can be also used for other aluminium ships with similar structural details.

Fatigue Assessment of Aluminum Ship Details by Hotspot Stress Approach

2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Bård Wathne Tveiten ◽  
Stig Berge ◽  
Xiaozhi Wang
Keyword(s):  
Finite Element ◽  
Hot Spot ◽  
Experimental Tests ◽  
Fatigue Tests ◽  
Stress Range ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Hot Spot Stress ◽  
Fatigue Assessment ◽  
Modeling Techniques

This paper presents a robust methodology for fatigue assessment of aluminum ship details using a hot-spot stress range approach. A series of fatigue tests of a typical aluminum ship detail was carried out to obtain a design S–N curve. The test detail was analyzed by the finite element method using several modeling techniques and element types. The results from both experimental tests and finite element analysis are discussed. Recommendations on the procedure of fatigue assessment of aluminum ships including S–N curve to be used are also presented.

Fatigue Strength Assessment of Aged Floating Production System

2008 ◽  
Author(s):  
Huilong Ren ◽  
Chenfeng Li ◽  
Hui Li ◽  
Guoqing Feng
Keyword(s):  
Fatigue Damage ◽  
Hot Spot ◽  
Three Dimensional ◽  
Engineering Application ◽  
Element Model ◽  
Offshore Structures ◽  
Source Distribution ◽  
Regular Wave ◽  
Hot Spot Stress ◽  
Strength Assessment

Fatigue is one of the most frequent causes of failure for offshore structures subjected to environmental loads, especially aged structures. An effective method for calculating the fatigue damage of aged platform under regular wave is presented. Three-dimensional source distribution theory in the frequency domain is used to calculate fatigue load of FPS in regular wave. The hot spot stress in the welded knuckles is calculated on the basis of a detailed finite element model. Based on the S-N curve and the Miner linear accumulative damage theory, the calculation process of fatigue damage of components was simplified. The calculated results show that this computing method is convenient and accurate. It is suitable for engineering application.

scholarly journals Use of 3D Scan of Weld Joint in Finite Element Analysis and Stochastic Analysis of Hot-Spot Stresses in Tubular Joint for Fatigue Life Estimation

2019 ◽  
Author(s):  
Mikkel L. Larsen ◽  
Vikas Arora ◽  
Marie Lützen ◽  
Ronnie R. Pedersen ◽  
Eric Putnam
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Welded Joints ◽  
Hot Spot ◽  
Strain Range ◽  
Fe Model ◽  
Design Codes ◽  
Element Analysis ◽  
Hot Spot Stress ◽  
Weld Toe

Abstract Several methods for modelling and finite element analysis of tubular welded joints are described in various design codes. These codes provide specific recommendations for modelling of the welded joints, using simple weld geometries. In this paper, experimental hot-spot strain range results from a full-scale automatically welded K-node test are compared to corresponding finite element models. As part of investigating the automatically welded K-joint, 3D scans of the weld surfaces have been made. These scans are included in the FE models to determine the accuracy of the FE models. The results are compared to an FE model with a simple weld geometry based on common offshore design codes and a model without any modelled weld. The results show that the FE model with 3D scanned welds is more accurate than the two simple FE models. As the weld toe location of the 3D scanned weld is difficult to locate precisely in the FE model and as misplacement of strain gauges are possible, stochastic finite element modelling is performed to analyse the resulting probabilistic hot-spot stresses. The results show large standard deviations, showing the necessity to evaluate the hot-spot stress method when using 3D scanned welds.

Model Tests of a Spar-Type Floating Wind Turbine Under Wind/Wave Loads

2015 ◽  
Author(s):  
Fei Duan ◽  
Zhiqiang Hu ◽  
Jin Wang
Keyword(s):  
Wind Turbine ◽  
Model Test ◽  
Wind Wave ◽  
Wave Model ◽  
Offshore Structures ◽  
Model Tests ◽  
Wave Loads ◽  
Scaled Model ◽  
Floating Wind Turbine ◽  
Wave Effects

Wind power has great potential because of its clean and renewable production compared to the traditional power. Most of the present researches for floating wind turbine rely on the hydro-aero-elastic-servo simulation codes and have not been exhaustively validated yet. Thus, model tests are needed and make sense for its high credibility to master the kinetic characters of floating offshore structures. The characters of kinetic responses of the spar-type wind turbine are investigated through model test research technique. This paper describes the methodology for wind/wave model test that carried out at Deepwater Offshore Basin in Shanghai Jiao Tong University at a scale of 1:50. A Spar-type floater was selected to support the wind turbine in this test and the model blade was geometrically scaled down from the original NREL 5 MW reference wind turbine blade. The detail of the scaled model of wind turbine and the floating supporter, the test set-up configuration, the mooring system, the high-quality wind generator that can create required homogeneous and low turbulence wind, and the instrumentations to capture loads, accelerations and 6 DOF motions are described in detail, respectively. The isolated wind/wave effects and the integrated wind-wave effects on the floating wind turbine are analyzed, according to the test results.

Sign in / Sign up

Export Citation Format

Share Document