Perfectly Elastic Axisymmetric Sinusoidal Surface Asperity Contact

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
S. Saha ◽  
Y. Xu ◽  
R. L. Jackson

This work presents a finite element (FE) study of a perfectly elastic axisymmetric sinusoidal-shaped asperity in contact with a rigid flat for different amplitude to wavelength ratios and a wide range of material properties. This includes characterizing the pressure required to cause complete contact between the surfaces. Complete contact is defined as when there is no gap remaining between two contacting surfaces. The model is designed in such a way that its axisymmetric and interaction with the adjacent asperities are considered by the effect of geometry at the base of the asperity. The numerical results are compared to the model of curved point contact for the perfectly elastic case (known as Hertz contact) and Westergaard's solution. Once properly normalized, the nondimensional contact area does not vary with nondimensional load. The critical pressure required to cause complete contact is found. The results are also curve fitted to provide an expression for the contact area as a function of load over a wide range of cases for use in practical applications, such as to predict contact resistance. This could be a stepping stone to more complex models.

Author(s):  
D. Botto ◽  
M. Lavella ◽  
M. M. Gola

The modelling of the friction interfaces has received much attention in recent years from the aerospace industry. In order to obtain reliable prediction of the nonlinear dynamic behaviour of the disc and blades in the aerospace engine the friction forces at interfaces, such as in under-platform dampers, blade and fir tree roots or shrouds, must be modelled accurately. Two contact parameters, namely the contact stiffness and the coefficient of friction, are sufficient to model, with good accuracy, the friction contact. The contact parameters are obtained experimentally, and are of interest for the designer only if representative of the operational environment of the engine. To pursue this aim a test rig has been designed to perform experiments in a wide range of temperatures, with different combinations of normal and tangential load, frequencies and mating materials, representative of the real operating condition of the engine. Most of the rigs found in literature perform most likely point contact even if the two bodies have plane mating surfaces. The design of a real plane-on-plane contact test rig is not an easy task but despite the difficulty a solution was found in the design shown in this work. The core of the rig is a tilting mechanism enabling one surface to lies down on the other so that the plane-on-plane contact is achieved, at least within the flatness geometrical tolerance of the surfaces. The results of the experiments are the hysteresis loops, namely the tangential contact force against the relative displacement, from which the contact parameters can be calculated. Measurements of displacements are taken very close to the actual contact area and are performed by means of two laser interferometers. Localized heating is achieved by means of an induction heating machine while a thermocouple measures the temperature at points close to the contact area.


2017 ◽  
Vol 754 ◽  
pp. 67-70
Author(s):  
Slobodna Mitrovic ◽  
Emanuele Savini ◽  
Dragan Dzunic

The Compacted Graphite Iron (CGI) represents an example of material with remarkable and unexplored properties, especially in terms of resistance and machinability. With better strength and stiffness than several cast irons, as Grey Iron, and better castability, machinability and thermal conductivity than others, as Ductile Irons, this alloy would be, at least theoretically, the perfect material choice for a wide range of practical applications. Nevertheless, discovered more than 50 years ago, it has failed to establish itself in a definitive way. This review intends to highlight benefits and limits in choosing CGI in casting.


2020 ◽  
Vol 68 (4) ◽  
Author(s):  
Guido Boidi ◽  
Stefan Krenn ◽  
Stefan J. Eder

AbstractIn this study, we perform accelerated wear tests with porous journal bearings (PJBs) on a lab test rig, providing statistically reliable results under realistic operational conditions. To this end, a custom-made tribometer consisting of 5 mechanically independent but centrally controlled units was used to test five identical bearings in parallel. The test parameters were tuned to promote enough wear under mixed lubrication by increasing the clearance gap and the radial load, while minimizing the bidirectional rotational speed. A wide range of lubricant and material combinations were evaluated, the vast majority of which performed excellently (i.e., negligible wear and low friction). Only one notable combination of a low-density iron bearing paired with a standard PAO-based lubricant failed when operating at low rotational speeds, exhibiting highly unstable frictional behavior and 10–20 times the typical wear in practical applications. An analysis of Stribeck curves, recorded periodically during the wear tests as a diagnostic tool, proved that this particular combination of materials and parameters failed to run in properly, with deteriorating tribological behavior over time. A direct relation between the total wear and the maximum temperature in the tribocontact during testing helped identify this pairing as the only one operating solely under mixed lubrication (high asperity contact), explaining the excessive wear. Graphical Abstract


Author(s):  
Pil-Ryung Cha ◽  
Jun Song ◽  
T. Kyle Vanderlick ◽  
David J. Srolovitz

Many state-of-art microelectronic, photonic and MEMS devices are based upon or created using small-scale contacts. These include, for example, high frequency, microscale electromechanical switches and nanopatterning of organic optoelectronic materials by contact adhesion, cold welding, and lift-off. The initial stages of contact occur between asperities of micro- and/or nano-scopic dimensions. As a consequence, understanding the processes that occur at the atomic level when two rough surfaces are bought into contact is fundamentally important for a wide range of problems including adhesion, contact formation, contact resistance, materials hardness, friction, wear, and fracture. The centrality of single asperities in the fundamental micromechanical response of contact between two rough surfaces has long been recognized. A wide range of experiments has shown that the conductance of small contacts changes abruptly as a function of contact size. In some cases, the conductance through individual asperities increases in a stepwise manner as the two surfaces are pressed into contact. These jumps conductance appear to be correlated with jumps in the force. The observed force-displacement relation appears to be poorly described by JKR theory during loading, while JKR provides a reasonable description of the behavior in unloading. In this presentation (see Acta Materialia 52, 3983 (2004) for more details), we report the results of molecular dynamics simulations of single asperity contact during multiple cycles of loading and unloading at room temperature. We focus on the mechanisms by which contact deformation occurs and the relationship between contact conductance (and contact area) and the deformation. These simulations account for adhesion, elastic deformation, dislocation generation and migration, the formation of other types of defects and morphology evolution. In order to study the elastic and plastic deformation of the asperities on a rough surface, we set up a model system, as shown in Fig. 1. For simplificity, we consider a single deformable asperity on a deformable substrate that interacts with a flat, rigid plate. We calculate the conductance of the contact during loading and unloading through the modified Sharvin model [12]. To our knowledge, this study represents the first dynamic, atomistic simulation of the elastic and plastic deformation behavior of a single asperity and the corresponding evolution of the contact area and contact conductance. The present simulation results reproduce a large body of existing nano-contact experimental results, including the stepwise variation of contact area and conductance with displacement and the hysteresis in the contact radius and contact resistance versus force curves.


Author(s):  
Ji-Hee Kim ◽  
Pil-Ryung Cha ◽  
David J. Srolovitz

When two surfaces are brought together, contact occurs initially between asperities on the surface. If the mechanical loads are small, complete contact is never achieved and the behavior is dominated by asperity contact. The contact area and asperity morphology may evolve in time as a result of mechanical and capillarity (surface tension) effects, mediated by plastic deformation and/or diffusion. If a current passes through the contact, as in the case of micro-electro-mechanical switches, the evolution may be controlled by electromigration. This effect may be especially important if the voltage drop across the contact is fixed and the fractional contact area is small, such that the current is concentrated in a small number of contacts (see Fig. 1). Electromigration occurs as a result of the voltage driven electrons scattering off and imparting momentum to the atoms in the solid (see Fig. 2). Typically, the electromigration atom flux is opposite the direction of the electrical current (i.e., in the same direction as the electron flux). At small homologous temperatures (i.e., the temperature normalized by the melting temperature) and in small structures (such as asperities), atomic transport will be dominated by surface, rather than bulk, diffusion. In this presentation, we consider the evolution of an idealized asperity under the action of both capillarity and electromigration.


Author(s):  
J.M. Cowley

The HB5 STEM instrument at ASU has been modified previously to include an efficient two-dimensional detector incorporating an optical analyser device and also a digital system for the recording of multiple images. The detector system was built to explore a wide range of possibilities including in-line electron holography, the observation and recording of diffraction patterns from very small specimen regions (having diameters as small as 3Å) and the formation of both bright field and dark field images by detection of various portions of the diffraction pattern. Experience in the use of this system has shown that sane of its capabilities are unique and valuable. For other purposes it appears that, while the principles of the operational modes may be verified, the practical applications are limited by the details of the initial design.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1486
Author(s):  
Eugene B. Caldona ◽  
Ernesto I. Borrego ◽  
Ketki E. Shelar ◽  
Karl M. Mukeba ◽  
Dennis W. Smith

Many desirable characteristics of polymers arise from the method of polymerization and structural features of their repeat units, which typically are responsible for the polymer’s performance at the cost of processability. While linear alternatives are popular, polymers composed of cyclic repeat units across their backbones have generally been shown to exhibit higher optical transparency, lower water absorption, and higher glass transition temperatures. These specifically include polymers built with either substituted alicyclic structures or aromatic rings, or both. In this review article, we highlight two useful ring-forming polymer groups, perfluorocyclobutyl (PFCB) aryl ether polymers and ortho-diynylarene- (ODA) based thermosets, both demonstrating outstanding thermal stability, chemical resistance, mechanical integrity, and improved processability. Different synthetic routes (with emphasis on ring-forming polymerization) and properties for these polymers are discussed, followed by their relevant applications in a wide range of aspects.


2021 ◽  
Vol 6 (1) ◽  
pp. 2
Author(s):  
Liliana Anchidin-Norocel ◽  
Sonia Amariei ◽  
Gheorghe Gutt

The aim of this paper is the development of a sensor for the quantification of nickel ions in food raw materials and foods. It is believed that about 15% of the human population suffers from nickel allergy. In addition to digestive manifestations, food intolerance to nickel may also have systemic manifestations, such as diffuse dermatitis, diffuse itching, fever, rhinitis, headache, altered general condition. Therefore, it is necessary to control this content of nickel ions for the health of the human population by developing a new method that offers the advantages of a fast, not expensive, in situ, and accurate analysis. For this purpose, bismuth oxide-screen-printed electrodes (SPEs) and graphene-modified SPEs were used with a very small amount of dimethylglyoxime and amino acid L-histidine that were deposited. A potentiostat that displays the response in the form of a cyclic voltammogram was used to study the electrochemical properties of nickel standard solution with different concentrations. The results were compared and the most sensitive sensor proved to be bismuth oxide-SPEs with dimethylglyoxime (Bi2O3/C-dmgH2) with a linear response over a wide range (0.1–10 ppm) of nickel concentrations. Furthermore, the sensor shows excellent selectivity in the presence of common interfering species. The Bi2O3/C-dmgH2 sensor showed good viability for nickel analysis in food samples (cocoa, spinach, cabbage, and red wine) and demonstrated significant advancement in sensor technology for practical applications.


Nanophotonics ◽  
2020 ◽  
Vol 9 (10) ◽  
pp. 3165-3196 ◽  
Author(s):  
Joonkyo Jung ◽  
Hyeonjin Park ◽  
Junhyung Park ◽  
Taeyong Chang ◽  
Jonghwa Shin

AbstractMetamaterials can possess extraordinary properties not readily available in nature. While most of the early metamaterials had narrow frequency bandwidth of operation, many recent works have focused on how to implement exotic properties and functions over broad bandwidth for practical applications. Here, we provide two definitions of broadband operation in terms of effective material properties and device functionality, suitable for describing materials and devices, respectively, and overview existing broadband metamaterial designs in such two categories. Broadband metamaterials with nearly constant effective material properties are discussed in the materials part, and broadband absorbers, lens, and hologram devices based on metamaterials and metasurfaces are discussed in the devices part.


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