Reconciling Compressor Performance Differences for Varying Ambient Inlet Conditions

2015 ◽  
Vol 137 (12) ◽  
Author(s):  
Natalie R. Smith ◽  
Reid A. Berdanier ◽  
John C. Fabian ◽  
Nicole L. Key
Keyword(s):  
Pressure Ratio ◽  
Axial Compressor ◽  
Tip Clearance ◽  
Ambient Conditions ◽  
Thermal Growth ◽  
Reynolds Number Effects ◽  
Compressor Inlet ◽  
Compressor Performance ◽  
Inlet Conditions ◽  
Research Facilities

Careful experimental measurements can capture small changes in compressor total pressure ratio (TPR), which arise with subtle changes in an experiment's configuration. Research facilities that use unconditioned atmospheric air must account for changes in ambient compressor inlet conditions to establish repeatable performance maps. A unique dataset from a three-stage axial compressor has been acquired over the duration of 12 months in the Midwest U.S., where ambient conditions change significantly. The trends show a difference in compressor TPR measured on a cold day versus a warm day despite correcting inlet conditions to sea level standard day. To reconcile these differences, this paper explores correcting the compressor exit thermodynamic state, Reynolds number effects, and variations in rotor tip clearance (TC) as a result of differences in thermal growth.

Reconciling Compressor Performance Differences for Varying Ambient Inlet Conditions

2015 ◽  
Author(s):  
Natalie R. Smith ◽  
Reid A. Berdanier ◽  
John C. Fabian ◽  
Nicole L. Key
Keyword(s):  
Total Pressure ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Tip Clearance ◽  
Ambient Conditions ◽  
Midwest United States ◽  
Thermal Growth ◽  
Reynolds Number Effects ◽  
Inlet Conditions ◽  
Total Pressure Ratio

Careful experimental measurements can capture small changes in compressor total pressure ratio that arise with subtle changes in an experiment’s configuration. Research facilities that use unconditioned atmospheric air must account for changes in ambient compressor inlet conditions to establish repeatable performance maps. A unique dataset from a threestage axial compressor has been acquired over the duration of 12 months in the Midwest United States where ambient conditions change significantly. The trends show a difference in compressor total pressure ratio measured on a cold day versus a warm day despite correcting inlet conditions to sea level standard day. To reconcile these differences, this paper explores correcting the compressor exit thermodynamic state, Reynolds number effects, and variations in rotor tip clearance as a result of differences in thermal growth.

Robust Optimization Design of Single-Stage Transonic Axial Compressor Considering the Manufacturing Uncertainties

2018 ◽  
Author(s):  
Zhihui Li ◽  
Yanming Liu ◽  
Ramesh K. Agarwal
Keyword(s):  
Total Pressure ◽  
Optimization Design ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Tip Clearance ◽  
Robust Design Optimization ◽  
Compressor Performance ◽  
Overall Performance ◽  
Transonic Axial Compressor ◽  
Total Pressure Ratio

Manufacturing uncertainties always lead to significant variability in compressor performance. In this work, the tip clearance uncertainties inherent in a transonic axial compressor are quantified to determine their effect on performance. The validated tip clearance losses model in conjunction with the 3D reynolds averaged navier-stokes (RANS) solver are utilized to simulate these uncertainties and quantify their effect on the adiabatic efficiency, total pressure ratio and choked mass flow. The sensitivity analysis method is employed to figure out which parameters play the most significant roles in determining the overall performance of compressor. To propagate these uncertainty factors, the non-intrusive polynomial chaos expansion (PCE) algorithm is used in this paper and the probability distributions of compressor performance are successfully predicted. A robust design optimization has been carried out based on the combination of the genetic algorithm (GA) and the uncertainty quantification (UQ) method, leading to a robust compressor rotor design for which the overall performance is relatively insensitive to variability in tip clearance without reducing the sources of the manufacturing noise. The optimization results show that the mean value of the adiabatic rotor efficiency is improved by 1.4 points with the overall variation of that reduced by 64.1%, while the total pressure ratio is slightly improved when compared to the prototype.

The Effects of Tip Leakage Flow on the Performance of Multistage Compressors Used in Small Core Engine Applications

2015 ◽  
Vol 138 (5) ◽  
Author(s):  
Reid A. Berdanier ◽  
Nicole L. Key
Keyword(s):  
Experimental Data ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Tip Leakage Flow ◽  
Stall Margin ◽  
Tip Leakage ◽  
Small Core ◽  
Thermal Growth

Large rotor tip clearances and the associated tip leakage flows are known to have a significant effect on overall compressor performance. However, detailed experimental data reflecting these effects for a multistage compressor are limited in the open literature. As design trends lead to increased overall compressor pressure ratio for thermal efficiency benefits and increased bypass ratios for propulsive benefits, the rear stages of the high-pressure compressor will become physically small. Because rotor tip clearances cannot scale exactly with blade size due to the margin needed for thermal growth considerations, relatively large tip clearances will be a reality for these rear stages. Experimental data have been collected from a three-stage axial compressor to assess performance with three-tip clearance heights representative of current and future small core machines. Trends of overall pressure rise, stall margin, and efficiency are evaluated using clearance derivatives, and the summarized data presented here begin to narrow the margin of tip clearance sensitivities outlined by previous studies in an effort to inform future compressor designs. Furthermore, interstage measurements show stage matching changes and highlight specific differences in the performance of rotor 1 and stator 2 compared to other blade rows in the machine.

Development and Validation of a Model for Axial Compressor Fouling Simulation

2010 ◽  
Author(s):  
F. Melino ◽  
A. Peretto ◽  
P. R. Spina
Keyword(s):  
Gas Turbine ◽  
Power Output ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Computer Code ◽  
Performance Curves ◽  
Compressor Inlet ◽  
Compressor Performance ◽  
Development And Validation

Gas turbine axial compressor performance are heavily influenced by blade fouling; as a result, the gas turbines efficiency and producible power output decrease. In this study a model, able to evaluate the performance degradation of an axial compressor due to fouling, is developed and validated. The model is validated against experimental results available in literature and included into a computer code developed by the Authors (IN.FO.G.T.E) which is able to estimate the performance of every commercial gas turbine by using a stage stacking methods for the simulation of compressor behavior. The goal of this study is to show and discuss the change in gas turbine main performance (such as efficiency, power output, compressor inlet mass flow rate, pressure ratio) due to compressor fouling and also highlight and discuss the change in compressor stages performance curves.

Experimental and Numerical Investigation of a Circumferential Groove Casing Treatment in a Low Speed Axial Research Compressor at Different Tip Clearances

2017 ◽  
Author(s):  
Matthias Rolfes ◽  
Martin Lange ◽  
Konrad Vogeler ◽  
Ronald Mailach
Keyword(s):  
Total Pressure ◽  
Solid Wall ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Chord Length ◽  
Single Stage ◽  
Tip Clearance ◽  
Low Speed ◽  
Operating Range ◽  
Circumferential Groove

The demand of increasing pressure ratios for modern high pressure compressors leads to decreasing blade heights in the last stages. As tip clearances cannot be reduced to any amount and minimum values might be necessary for safety reasons, the tip clearance ratios of the last stages can reach values notably higher than current norms. This can be intensified by a compressor running in transient operations where thermal differences can lead to further growing clearances. For decades, the detrimental effects of large clearances on an axial compressor’s operating range and efficiency are known and investigated. The ability of circumferential casing grooves in the rotor casing to improve the compressor’s operating range has also been in the focus of research for many years. Their simplicity and ease of installation are one reason for their continuing popularity nowadays, where advanced methods to increase the operating range of an axial compressor are known. In a previous paper [1], three different circumferential groove casing treatments were investigated in a single stage environment in the Low Speed Axial Research Compressor at TU Dresden. One of these grooves was able to notably improve the operating range and the efficiency of the single stage compressor at very large rotor tip clearances (5% of chord length). In this paper, the results of tests with this particular groove type in a three stage environment in the Low Speed Axial Research Compressor are presented. Two different rotor tip clearance sizes of 1.2% and 5% of tip chord length were investigated. At the small tip clearance, the grooves are almost neutral. Only small reductions in total pressure ratio and efficiency compared to the solid wall can be observed. If the compressor runs with large tip clearances it notably benefits from the casing grooves. Both, total pressure and efficiency can be improved by the grooves in a similar extent as in single stage tests. Five-hole probe measurements and unsteady wall pressure measurements show the influence of the groove on the flow field. With the help of numerical investigations the different behavior of the grooves at the two tip clearance sizes will be discussed.

Effects of water ingestion on the tip clearance flow in compressor rotors

2018 ◽  
Vol 233 (11) ◽  
pp. 4235-4246 ◽  
Author(s):  
Lu Yang ◽  
Hai Zhang ◽  
Aqiang Lin
Keyword(s):  
Pressure Ratio ◽  
External Disturbance ◽  
Droplet Breakup ◽  
Tip Clearance ◽  
Suction Surface ◽  
Two Phase ◽  
Tip Clearance Flow ◽  
Water Ingestion ◽  
Clearance Flow ◽  
Compressor Performance

The tip region of compressor rotors may be filled with water when aircraft is flying in heavy rain environment. In order to explore the effects of water ingestion on the compressor performance and the characteristics of tip clearance flow, the Euler–Lagrange method has been utilized to simulate the two-phase flow inside a transonic rotor (NASA rotor 35). The typical trajectory of water droplet in compressor has been introduced firstly to simply understand the situation of water ingestion and to verify the reliability of some special droplet breakup models. The simulation results show that water droplets will change the distribution of airflow parameters along the span direction, which leads to the decrease of mass flow rate and the increase of attack angle at the tip region, as well as the separation of boundary layer on the suction surface. Furthermore, the momentum losses caused by droplet impingement and breakup directly causes a sharp increase in the static entropy at the blade tip region. On the other hand, the ingestion of droplet brings an external disturbance to airflow, and although it has some dissipated effects on the turbulence kinetic energy, it aggravates the unsteady characteristics of turbulent flow seriously at the tip region. Finally, by comparing the compressor performance under wet and dry states, it can be concluded that the pressure ratio and adiabatic efficiency of compressor decrease after water ingestion, and the compression efficiency drops by 1–2% on the whole while the operating point moves forward and the stable working boundary becomes narrow.

Design and Test of a Novel Highly-Loaded Compressor

2019 ◽  
Author(s):  
Chengwu Yang ◽  
Ge Han ◽  
Shengfeng Zhao ◽  
Xingen Lu ◽  
Yanfeng Zhang ◽  
...  
Keyword(s):  
Pressure Ratio ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Flow Angle ◽  
Stall Margin ◽  
High Pressure Ratio ◽  
Numerical Predictions ◽  
Highly Loaded

Abstract The blades of rear stages in small size core compressors are reduced to shorter than 20 mm or even less due to overall high pressure ratio. The growing of tip clearance-to-blade height ratio of the rear stages enhance the leakage flow and increase the possibility of a strong clearance sensitivity, thus limiting the compressor efficiency and stability. A new concept of compressor, namely diffuser passage compressor (DP), for small size core compressors was introduced. The design aims at making the compressors robust to tip clearance leakage flow by reducing pressure difference between pressure and suction surfaces. To validate the concept, the second stage of a two-stage highly loaded axial compressor was designed with DP rotor according to a diffuser map. The diffuser passage stage has the same inlet condition and loading as the conventional compressor (CNV) stage, of which the work coefficient is around 0.37. The predicted performance and flow field of the DP were compared with the conventional axial compressor in detail. The rig testing was supplemented with the numerical predictions. Results reveal that the throttle characteristic of DP indicates higher pressure rise and the loss reduction in tip clearance is mainly responsible for the performance improvement. For the compressor with DP, the pressure and flow angle are more uniform on exit plane. What’s more, the rotor with diffused passage reveals more robust than the conventional rotor at double clearance gap. Furthermore, the experimental data indicate that DP presents higher pressure rise at design and part speeds. At design speed, the stall margin was extended by 7.25%. Moreover, peak adiabatic efficiency of DP is also higher than that of CNV by about 0.7%.

Effect of Compressor Inlet Condition on Supercritical Carbon Dioxide Compressor Performance

2019 ◽  
Author(s):  
Haoxiang Chen ◽  
Weilin Zhuge ◽  
Yangjun Zhang ◽  
Hongdan Liu
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Critical Point ◽  
Inlet Pressure ◽  
Inlet Temperature ◽  
Inlet Condition ◽  
Compressor Inlet ◽  
Compressor Performance ◽  
Inlet Conditions ◽  
Compressor Power

Abstract Supercritical carbon dioxide (S-CO2) Brayton power cycle has attracted a lot of attention around the world in energy conversion field. It takes advantage of the high density of CO2 near the critical point while maintaining low viscosity to reduce compressor power and achieve high cycle efficiency. However, as CO2 approaches to its critical point, the thermodynamic properties of CO2 vary dramatically with small changes in temperature or pressure. As a result, the density of the working fluid varies significantly at the compressor inlet in the practical cycle if operating near the critical point, especially for small-scale cycles and air-cooled cycles, which leads to compressors operating out of the flow range, even being damaged. Concerns of large density variations at the inlet of the compressor result in S-CO2 compressor designers selecting compressor inlet conditions away from the critical point, thereby increasing compressor power. In this paper, a criterion to choose inlet pressure and inlet temperature of compressors as the design inlet condition is proposed, which is guaranteeing ±50% change in inlet specific volume within ±3 °C variation in inlet temperature. By the criterion, 8 MPa and 34.7 °C is selected as the design inlet condition. According to design requirements of the cycle, a S-CO2 centrifugal compressor is designed through 1-D design methodology. Based on the two-zone model, the effects of compressor inlet condition including inlet pressure and inlet temperature on the compressor performance are analyzed in detail. In practical operation, the compressor inlet condition is varied. Thus, an accurate prediction of compressor performance under different inlet conditions is necessary. The traditional correction method is not suitable for S-CO2 compressor. Dimensionless specific enthalpy rise is used to correct pressure ratio by the real gas table. And the S-CO2 compressor performance can be predicted correctly under different inlet conditions.

Evaluation of Axial Compressor Characteristics Under Overspray Condition

2013 ◽  
Author(s):  
Chihiro Myoren ◽  
Yasuo Takahashi ◽  
Manabu Yagi ◽  
Takanori Shibata ◽  
Tadaharu Kishibe
Keyword(s):  
Gas Turbine ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Water Mass ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Test Facility ◽  
Compressor Performance ◽  
Water Mass Flow Rate

An axial compressor was developed for an industrial gas turbine equipped with a water atomization cooling (WAC) system, which is a kind of inlet fogging technique with overspray. The compressor performance was evaluated using a 40MW-class test facility for the advanced humid air turbine system. A prediction method to estimate the effect of WAC was developed for the design of the compressor. The method was based on a streamline curvature (SLC) method implementing a droplet evaporation model. Four test runs with WAC have been conducted since February 2012. The maximum water mass flow rate was 1.2% of the inlet mass flow rate at the 4th test run, while the design value was 2.0%. The results showed that the WAC decreased the inlet and outlet temperatures compared with the DRY (no fogging) case. These decreases changed the matching point of the gas turbine, and increased the mass flow rate and the pressure ratio by 1.8% and 1.1%, respectively. Since prediction results agreed with the results of the test run qualitatively, the compressor performance improvement by WAC was confirmed both experimentally and analytically. The test run with the design water mass flow rate is going to be conducted in the near future.

Design and Test of a Transonic Axial Splittered Rotor

2015 ◽  
Author(s):  
Garth V. Hobson ◽  
Anthony J. Gannon ◽  
Scott Drayton
Keyword(s):  
Mass Flow ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Design Procedure ◽  
Tip Clearance ◽  
Turbine Engine ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Transonic Axial Compressor ◽  
Commercial Off The Shelf

A new design procedure was developed that uses commercial-off-the-shelf software (MATLAB, SolidWorks, and ANSYS-CFX) for the geometric rendering and analysis of a transonic axial compressor rotor with splitter blades. Predictive numerical simulations were conducted and experimental data were collected in a Transonic Compressor Rig. This study advanced the understanding of splitter blade geometry, placement, and performance benefits. In particular, it was determined that moving the splitter blade forward in the passage between the main blades, which was a departure from the trends demonstrated in the few available previous transonic axial compressor splitter blade studies, increased the mass flow range with no loss in overall performance. With a large 0.91 mm (0.036 in) tip clearance, to preserve the integrity of the rotor, the experimentally measured peak total-to-total pressure ratio was 1.69 and the peak total-to-total isentropic efficiency was 72 percent at 100 percent design speed. Additionally, a higher than predicted 7.5 percent mass flow rate range was experimentally measured, which would make for easier engine control if this concept were to be included in an actual gas turbine engine.

Sign in / Sign up

Export Citation Format

Share Document