Characteristics of Droplet Growth Behavior on Hydrophobic Micro-textured Surfaces

2015 ◽  
Vol 137 (8) ◽  
Author(s):  
Jae Bin Lee ◽  
Joo Hyun Moon ◽  
Minhaeng Cho ◽  
Seong Hyuk Lee
Keyword(s):  
Surface Tension ◽  
Surface Texturing ◽  
Copper Plate ◽  
Growth Behavior ◽  
Numerical Control ◽  
Droplet Growth ◽  
Dropwise Condensation ◽  
Textured Surfaces ◽  
Cnc Machine ◽  
Self Assembled Monolayer

For occurring dropwise condensation, the droplet growth behavior such as single droplet growth, coalescence, and fall-off of large droplets play a major role in regard to condensation heat transfer and water harvesting. The present study visualized the droplet growth behavior of dropwise condensation which might be controlled by the surface tension. We used three copper plate with different hole area fraction (i.e., ϕ=0, 0.148 and 0.439). Surface texturing was conducted by using a μ-computer numerical control (μ-CNC) machine and composed of micro-holes (diameter: 300 μm, depth: 200 μm) with 691 μm, 401 μm pitch. To make the hydrophobic surfaces, the copper surfaces were coated self-assembled monolayer (SAM). From the results, it was found that for only SAM coated surface, random coalescence occurred and affected the droplet growth significantly, whereas for textured SAM coated surfaces, the droplet started to be grown up at the textured holes and coalesced near the holes, indicating that capillary effects might affect the droplet growth mechanism. In particular, the fall-off time at which a coalesced droplet is removed away from the surface increased when the textured surfaces was used, because of surface tension effect increased by the textured holes.

Theoretical and Experimental Studies on the Pseudo-Dropwise Condensation of a Binary Vapor Mixture

1996 ◽  
Vol 118 (1) ◽  
pp. 140-147 ◽  
Author(s):  
K. Hijikata ◽  
Y. Fukasaku ◽  
O. Nakabeppu
Keyword(s):  
Surface Tension ◽  
Experimental Studies ◽  
Marangoni Effect ◽  
Copper Plate ◽  
Droplet Growth ◽  
Dropwise Condensation ◽  
Vapor Mixture ◽  
Ethanol Mixture ◽  
Absolute Value ◽  
Critical Marangoni Number

When a water–ethanol binary mixture condenses on a flat plate, one observes that the liquid film condensate rises locally and eventually forms many droplets on the film. Usually, filmwise condensation is expected because both substances are completely soluble in each other and they wet a copper plate well. This paper presents the droplet growth mechanism during so-called pseudo-dropwise condensation. Instability analysis is used to determine the transition from filmwise condensation to pseudo-dropwise condensation theoretically. In a stress balance at the vapor–liquid interface, the analysis considers not only the surface tension itself, but also the surface tension variation due to changes in temperature and concentration, assuming saturation conditions at the interface. Numerical results indicate that the Marangoni effect plays a more important role than the absolute value of the surface tension in pseudo-dropwise condensation. The change in surface tension with temperature is not always negative; it becomes positive for certain mixtures due to the dependence on concentration. Pseudo-dropwise condensation is only realized when surface tension increases with temperature. This analysis qualitatively predicts the critical Marangoni number experimentally observed during water–ethanol mixture condensation.

The Effect of Thermal Resistance for Dropwise Condensation on Hydrophobic Micro-Pillared Structures

2012 ◽  
Author(s):  
Sara S. Beaini ◽  
Hector Mendoza ◽  
Van P. Carey
Keyword(s):  
Heat Transfer ◽  
Contact Angle ◽  
Surface Energy ◽  
Thermal Resistance ◽  
Droplet Growth ◽  
Dropwise Condensation ◽  
Textured Surfaces ◽  
Critical Question ◽  
Low Surface Energy ◽  
The Continuum

Superhydrophobic/hydrophobic surfaces, developed to promote dropwise condensation, can be produced by modifying the surface chemically with low surface energy films, and/or structurally by fabricating micro-textured surfaces. Some research has reported the increased thermal resistance from the added chemical layer and its effect on condensation heat transfer. A critical question of interest is the thermal resistance due to micro-pillared structures and their influence on droplet growth during condensation as compared to smooth or non-textured surfaces. Though idealized, this paper presents a theoretical and computational model for evaluating and quantifying the effects of the pillared structures thermal resistance, as well as the continuum versus non-continuum mechanisms affecting droplet growth during dropwise condensation. The model is used to compare different micro-pillared surfaces, cited in the literature, and to predict which micro-pillar dimensions contribute to slower condensate growth despite the higher contact angle advantage during dropwise condensation.

Wettability Effect on Droplet Growth Behaviors During Dropwise Condensation

2015 ◽  
Author(s):  
Jae Bin Lee ◽  
Seong Hyuk Lee ◽  
Chang Kyoung Choi ◽  
Jungho Lee
Keyword(s):  
Heat Transfer ◽  
Contact Angles ◽  
Area Fraction ◽  
Droplet Growth ◽  
Condensation Process ◽  
Dropwise Condensation ◽  
Self Assembled Monolayer ◽  
Low Surface Energy ◽  
The Heat Transfer Coefficient ◽  
Off Time

The present study examines the transient characteristics of droplet growth and heat transfer during dropwise condensation process on different hydrophobic surfaces. The self-assembled monolayer (SAM) of n-octadecyl mercaptan was coated on the surface to change the surface wettability with the contact angles of 148° and 124°. A Canon EOS 7D camera and an Infinity K2 lens were used to capture the spontaneous images during condensation. From the experiment, three regimes were observed: in the first regime where the droplets were formed with nearly homogenous pattern, the heat transfer coefficient increased rapidly. In the second regime, both the droplet size and the liquid area fraction increased. In the third regime, coalescence among larger droplets was dominant, causing the decrease in the liquid area fraction with time. Moreover, the measured fall-off time was faster in the case with higher contact angle because of relatively low surface energy.

SINGLE DROPLET GROWTH MODEL FOR DROPWISE CONDENSATION CONSIDERING NON-CONDENSABLE GAS

2018 ◽  
Author(s):  
Shaofei Zheng ◽  
Ferdinand Eimann ◽  
Christian Philipp ◽  
Ulrich Gross
Keyword(s):  
Growth Model ◽  
Droplet Growth ◽  
Dropwise Condensation ◽  
Single Droplet

scholarly journals Evaluation of the Feasibility of NaCaPO4-Blended Zirconia as a New CAD/CAM Material for Dental Restoration

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou
Keyword(s):  
Computer Aided Design ◽  
Optical Microscope ◽  
Dental Restoration ◽  
Numerical Control ◽  
Test Results ◽  
Cnc Machine ◽  
Computer Aided ◽  
Cad Cam ◽  
Aided Design ◽  
Better Than

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.

scholarly journals Fast laser surface texturing of spherical samples to improve the frictional performance of elasto-hydrodynamic lubricated contacts

Friction ◽  
2021 ◽  
Author(s):  
G. Boidi ◽  
P. G. Grützmacher ◽  
A. Kadiric ◽  
F. J. Profito ◽  
I. F. Machado ◽  
...  
Keyword(s):  
Surface Texturing ◽  
Hydrodynamic Pressure ◽  
Friction Reduction ◽  
Laser Surface Texturing ◽  
Textured Surfaces ◽  
Engineering Applications ◽  
Lubricated Contacts ◽  
Fluid Uptake ◽  
Direct Laser ◽  
Frictional Performance

AbstractTextured surfaces offer the potential to promote friction and wear reduction by increasing the hydrodynamic pressure, fluid uptake, or acting as oil or debris reservoirs. However, texturing techniques often require additional manufacturing steps and costs, thus frequently being not economically feasible for real engineering applications. This experimental study aims at applying a fast laser texturing technique on curved surfaces for obtaining superior tribological performances. A femtosecond pulsed laser (Ti:Sapphire) and direct laser interference patterning (with a solid-state Nd:YAG laser) were used for manufacturing dimple and groove patterns on curved steel surfaces (ball samples). Tribological tests were carried out under elasto-hydrodynamic lubricated contact conditions varying slide-roll ratio using a ball-on-disk configuration. Furthermore, a specific interferometry technique for rough surfaces was used to measure the film thickness of smooth and textured surfaces. Smooth steel samples were used to obtain data for the reference surface. The results showed that dimples promoted friction reduction (up to 20%) compared to the reference smooth specimens, whereas grooves generally caused less beneficial or detrimental effects. In addition, dimples promoted the formation of full film lubrication conditions at lower speeds. This study demonstrates how fast texturing techniques could potentially be used for improving the tribological performance of bearings as well as other mechanical components utilised in several engineering applications.

scholarly journals μ-Synthesis for Fractional-Order Robust Controllers

Mathematics ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 911
Author(s):  
Vlad Mihaly ◽  
Mircea Şuşcă ◽  
Dora Morar ◽  
Mihai Stănese ◽  
Petru Dobra
Keyword(s):  
Control Problem ◽  
Fractional Order ◽  
Design Procedure ◽  
High Order ◽  
Numerical Control ◽  
Performance Criteria ◽  
Iteration Algorithm ◽  
Optimization Approach ◽  
Cnc Machine ◽  
Bee Colony

The current article presents a design procedure for obtaining robust multiple-input and multiple-output (MIMO) fractional-order controllers using a μ-synthesis design procedure with D–K iteration. μ-synthesis uses the generalized Robust Control framework in order to find a controller which meets the stability and performance criteria for a family of plants. Because this control problem is NP-hard, it is usually solved using an approximation, the most common being the D–K iteration algorithm, but, this approximation leads to high-order controllers, which are not practically feasible. If a desired structure is imposed to the controller, the corresponding K step is a non-convex problem. The novelty of the paper consists in an artificial bee colony swarm optimization approach to compute the nearly optimal controller parameters. Further, a mixed-sensitivity μ-synthesis control problem is solved with the proposed approach for a two-axis Computer Numerical Control (CNC) machine benchmark problem. The resulting controller using the described algorithm manages to ensure, with mathematical guarantee, both robust stability and robust performance, while the high-order controller obtained with the classical μ-synthesis approach in MATLAB does not offer this.

scholarly journals The Use of Statistical Functions for the Selection of Laser Texturing Parameters

2020 ◽  
Vol 10 (1) ◽  
pp. 454-461
Author(s):  
Piotr Sęk
Keyword(s):  
Surface Texturing ◽  
Point Of View ◽  
Laser Surface Texturing ◽  
Machining Parameters ◽  
Textured Surfaces ◽  
Surface Layers ◽  
Adhesion Properties ◽  
Machine Elements ◽  
Selection Of ◽  
Statistical Functions

AbstractLaser surface texturing is currently the most developed technique for producing fully reproducible microcavities on the surfaces of machine elements. From the point of view of texture technology, an important aspect is the proper selection of process parameters to obtain texture elements with desirable and repetitive geometries and physicochemical properties. Surface texturing improves mottling and fretting resistance and is also used wherever the adhesion properties of surface layers (printing techniques, bonding materials, biological and chemical activity, coatings, etc.) are important. The article shows the possibility of applying statistical functions to the selection of appropriate machining parameters to obtain microgeometry useful in the application of textured surfaces [1].

scholarly journals Study of Machining of Gears with Regular and Modified Outline Using CNC Machine Tools

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2913
Author(s):  
Rafał Gołębski ◽  
Piotr Boral
Keyword(s):  
Machine Tools ◽  
Coordinate Measuring Machine ◽  
Optical Microscope ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Milling ◽  
Cnc Machine ◽  
Cylindrical Gears ◽  
Measuring Machine ◽  
Five Axis

Classic methods of machining cylindrical gears, such as hobbing or circumferential chiseling, require the use of expensive special machine tools and dedicated tools, which makes production unprofitable, especially in small and medium series. Today, special attention is paid to the technology of making gears using universal CNC (computer numerical control) machine tools with standard cheap tools. On the basis of the presented mathematical model, a software was developed to generate a code that controls a machine tool for machining cylindrical gears with straight and modified tooth line using the multipass method. Made of steel 16MnCr5, gear wheels with a straight tooth line and with a longitudinally modified convex-convex tooth line were machined on a five-axis CNC milling machine DMG MORI CMX50U, using solid carbide milling cutters (cylindrical and ball end) for processing. The manufactured gears were inspected on a ZEISS coordinate measuring machine, using the software Gear Pro Involute. The conformity of the outline, the tooth line, and the gear pitch were assessed. The side surfaces of the teeth after machining according to the planned strategy were also assessed; the tests were carried out using the optical microscope Alicona Infinite Focus G5 and the contact profilographometer Taylor Hobson, Talysurf 120. The presented method is able to provide a very good quality of machined gears in relation to competing methods. The great advantage of this method is the use of a tool that is not geometrically related to the shape of the machined gear profile, which allows the production of cylindrical gears with a tooth and profile line other than the standard.

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