A New Numerical Method for Developing the Lumped Dynamic Model of Valve Train

Author(s):  
Jie Guo ◽  
Yipeng Cao ◽  
Wenping Zhang ◽  
Xinyu Zhang

The dynamics of valve train is influenced by stiffness, size, and mass distribution of its components and initial valve clearance and so on. All the factors should be taken into consideration correctly by dynamic model and described qualitatively and quantitatively through mathematical variables. This paper proposes a new simplified method for valve train components, namely, mode matching method (MMM) for camshaft, pushrod, rocker arm, valve, and valve spring. In this method, the amount of lumped masses for each flexible component is determined based on its natural frequencies and the considered frequency range. As a result, the dynamic model of each component is required to match its low order modes within the considered frequency range. The basis of this method is that the contributions of each component to valve train vibration are mainly in the low order modes. The numerical model of valve train is verified by an experiment conducted on a motor driven valve train system.

Author(s):  
J. Guo ◽  
Y. P. Cao ◽  
W. P. Zhang ◽  
X. Y. Zhang

The dynamics of valve train is influenced by stiffness, size and mass distribution of its components and initial valve clearance and so on. All the factors should be taken into consideration correctly by dynamic model and described qualitatively and quantitatively through mathematical variables. This paper proposes a new simplified method for valve train components, namely mode matching method (MMM) for camshaft, pushrod, rocker arm, valve and valve spring. In this method the amount of lumped masses for each flexible component is determined based on its natural frequencies and the considered frequency range. As a result, the dynamic model of each component is required to match its low order modes within the considered frequency range. The basis of this method is that the contributions of each component to valve train vibration are mainly in the low order modes. The numerical model of valve train is verified by an experiment conducted on a motor driven valve train system.


Author(s):  
A. Turturro ◽  
R. Rahmani ◽  
H. Rahnejat ◽  
C. Delprete ◽  
L. Magro

The tribology of cam-roller follower conjunction is highly dependent on the engine type and working conditions. The interface experiences transient conditions due to variations in contact geometry and kinematics, as well as loading. These lead to instantaneous and capricious behavior of the lubricant through the contact, which determines the regime of lubrication. The resulting frictional characteristics are affected by the shear of the lubricant film and the interaction of rough surfaces themselves. Thus, specific analysis is required for any intended new engine configuration. Therefore, a tribo-dynamic model, combining valve train dynamics, contact kinematics and tribological analysis is required. An important issue is to develop a simple yet reliable and representative model to address the above mentioned pertinent issues. This would make for rapid scenario-building simulations which are critical in industrial design time-scales. The current model has been developed in response to the above mentioned requirements. A multi-body dynamic model for the valve train system based on the key design parameters is developed and integrated with an EHL tribological model for the cam-follower contact. To keep the model simple and easy to use and to avoid time-consuming computations, the analytical EHL model makes use of Grubin’s oil film thickness equation. Viscous and boundary contributions to friction are obtained as these account for the losses which adversely affect the engine fuel efficiency.


2020 ◽  
Vol 10 (15) ◽  
pp. 5145
Author(s):  
Xu Zheng ◽  
Xuan Luo ◽  
Yi Qiu ◽  
Zhiyong Hao

The valve train system is an important source of vibration and noise in an engine. An in-depth study on the dynamic model of the valve train is helpful in understanding the dynamic characteristics of the valve train and improving the prediction accuracy of vibration and noise. In the traditional approaches of the dynamic analyses, the simulations of the valve train system and the engine are carried out separately. The disadvantages of these uncoupled approaches are that the impact of the cylinder head deformation to the valve train and the support and constraints of the valve train on the cylinder head are not taken into consideration. In this study, a full engine dynamic model coupled with a valve train system is established and a dynamic simulation and noise vibration harshness (NVH) analysis are carried out. In the coupled approach, the valve train system is simulated simultaneously with the engine, and the complexity of the model has been greatly increased. Compared with the uncoupled approach, more detailed dynamic results of the valve train can be presented, and the subsequent predictions of vibration and noise can also be more accurate. The acoustic results show that the difference from the experimental sound power level is reduced from 1.8 dB(A) to 0.9 dB(A) after applying the coupled approach.


2017 ◽  
Vol 2 (4) ◽  
pp. 25
Author(s):  
L. A. Montoya ◽  
E. E. Rodríguez ◽  
H. J. Zúñiga ◽  
I. Mejía

Rotating systems components such as rotors, have dynamic characteristics that are of great importance to understand because they may cause failure of turbomachinery. Therefore, it is required to study a dynamic model to predict some vibration characteristics, in this case, the natural frequencies and mode shapes (both of free vibration) of a centrifugal compressor shaft. The peculiarity of the dynamic model proposed is that using frequency and displacements values obtained experimentally, it is possible to calculate the mass and stiffness distribution of the shaft, and then use these values to estimate the theoretical modal parameters. The natural frequencies and mode shapes of the shaft were obtained with experimental modal analysis by using the impact test. The results predicted by the model are in good agreement with the experimental test. The model is also flexible with other geometries and has a great time and computing performance, which can be evaluated with respect to other commercial software in the future.


2021 ◽  
Vol 9 (3) ◽  
pp. 349
Author(s):  
Andrii Sulym ◽  
Pavlo Khozia ◽  
Eduard Tretiak ◽  
Václav Píštěk ◽  
Oleksij Fomin ◽  
...  

This article deals with the method of computer-aided studies of the results of tank container impact tests to confirm the ability of portable tanks and multi-element gas containers to withstand the impact in the longitudinal direction on a specially equipped test rig or using a railway flat car by impacting a flat car with a striking car, in compliance with the requirements of the UN Navigation Rules and Regulations. It is shown that the main assessed characteristic of the UN requirements is the spectrum of the shock response (accelerations) for the interval natural frequencies of the shock pulse. The calculation of the points of the shock response spectrum curve based on the test results is reproduced in four stages. A test configuration of the impact testing of the railway flat car with a tank container is presented, and the impact is performed in such a way that, under a single impact, the shock spectrum curve obtained during the tests for both fittings subjected to impact repeats or exceeds the minimum shock spectrum curve for all frequencies in the range of 2 Hz to 100 Hz. Formulas for determining the relative displacements and accelerations for the interval natural frequencies of the shock wave are given. The research results are presented in graphical form, indicating that the experimental values of the shock response spectrum exceed the minimum permissible values; the equation of the experimental curve of the shock response spectrum in the frequency range 0–100 Hz is described by power-law dependence. The coefficients of the equation were determined by the statistical method of maximum likelihood with the determination factor being 0.897, which is a satisfactory value; a comparative analysis showed that the experimental curve of the impact response spectrum in the frequency range 0–100 Hz exceeds the normalized curve, which confirms compliance with regulatory requirements. A new test configuration is proposed using a tank car with a bulk liquid, the processes in which upon impact differ significantly from other freight wagons under longitudinal impact loads of the tank container. The hydraulic impact resulting from the impact on the tank container and the platform creates an overturning moment that causes the rear fittings to be unloaded.


2021 ◽  
Vol 13 (1) ◽  
pp. 168781402098732
Author(s):  
Ayisha Nayyar ◽  
Ummul Baneen ◽  
Syed Abbas Zilqurnain Naqvi ◽  
Muhammad Ahsan

Localizing small damages often requires sensors be mounted in the proximity of damage to obtain high Signal-to-Noise Ratio in system frequency response to input excitation. The proximity requirement limits the applicability of existing schemes for low-severity damage detection as an estimate of damage location may not be known  a priori. In this work it is shown that spatial locality is not a fundamental impediment; multiple small damages can still be detected with high accuracy provided that the frequency range beyond the first five natural frequencies is utilized in the Frequency response functions (FRF) curvature method. The proposed method presented in this paper applies sensitivity analysis to systematically unearth frequency ranges capable of elevating damage index peak at correct damage locations. It is a baseline-free method that employs a smoothing polynomial to emulate reference curvatures for the undamaged structure. Numerical simulation of steel-beam shows that small multiple damages of severity as low as 5% can be reliably detected by including frequency range covering 5–10th natural frequencies. The efficacy of the scheme is also experimentally validated for the same beam. It is also found that a simple noise filtration scheme such as a Gaussian moving average filter can adequately remove false peaks from the damage index profile.


2016 ◽  
Vol 846 ◽  
pp. 535-540
Author(s):  
David J. Munk ◽  
David W. Boyd ◽  
Gareth A. Vio

Designing structures with frequency constraints is an important task in aerospace engineering. Aerodynamic loading, gust loading, and engine vibrations all impart dynamic loads upon an airframe. To avoid structural resonance and excessive vibration, the natural frequencies of the structure must be shifted away from the frequency range of any dynamic loads. Care must also be taken to ensure that the modal frequencies of a structure do not coalesce, which can lead to dramatic structural failure. So far in industry, no aircraft lifting surfaces are designed from the ground up with frequency optimisation as the primary goal. This paper will explore computational methods for achieving this task.This paper will present a topology optimisation algorithm employing the Solid Isotropic Microstructure with Penalisation (SIMP) method for the design of an optimal aircraft wing structure for rejection of frequency excitation.


Author(s):  
Lyn M. Greenhill ◽  
Valerie J. Lease

Traditional rotor dynamics analysis programs make the assumption that disk components are rigid and can be treated as lumped masses. Several researchers have studied this assumption with specific analytical treatments designed to simulate disk flexibility. The general conclusions reached by these studies indicated disk flexibility has little effect on critical speeds but significantly influences natural frequencies. This apparent contradiction has been reexamined by using axisymmetric harmonic finite elements to directly represent both disk and shaft flexibility along with gyroscopic effects. Results from this improved analysis show that depending on the thickness-to-diameter (slenderness) ratio of the disk and the axial position of the disk on the shaft, there are significant differences in all natural frequencies, for both forward and backward modes, including synchronous crossings at critical speeds.


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