Effects of Exhaust Gas Recirculation and Boost Pressure on Reactivity Controlled Compression Ignition Engine at High Load Operating Conditions

2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Yifeng Wu ◽  
Rolf D. Reitz

Reactivity controlled compression ignition (RCCI) at engine high load operating conditions is investigated in this study. The effects of exhaust gas recirculation (EGR) and boost pressure on RCCI combustion were studied by using a multidimensional computational fluid dynamics (CFD) code. The model was first compared with a previous CFD model, which has been validated against steady-state experimental data of gasoline–diesel RCCI in a multicylinder light duty engine. An RCCI piston with a compression ratio of 15:1 was then proposed to improve the combustion and emissions at high load. The simulation results showed that 18 bar indicated mean effective pressure (IMEP) could be achieved with gasoline–diesel RCCI at an EGR rate of 35% and equivalence ratio of 0.96, while the peak pressure rise rate (PPRR) and engine combustion efficiency could both be controlled at reasonable levels. Simulations using both early and late direct-injection (DI) of diesel fuel showed that RCCI combustion at high load is very sensitive to variations of the EGR amount. Higher IMEP is obtained by using early diesel injection, and it is less sensitive to EGR variation compared to late diesel injection. Reduced unburned hydrocarbon (HC), carbon monoxide (CO), soot and slightly more nitrogen oxides (NOx) emissions were seen for early diesel injection. HC, CO, and soot emissions were found to be more sensitive to EGR variation at late diesel injection timings. However, there was little difference in terms of peak pressure (PP), efficiencies, PPRR, and phasing under varying EGR rates. The effect of boost pressure on RCCI at high load operating conditions was also studied at different EGR rates. It was found that combustion and emissions were improved, and the sensitivity of the combustion and emission to EGR was reduced with higher boost pressures. In addition, cases with similar combustion phasing and reasonable PPRR were analyzed by using an experimentally validated GT-Power model. The results indicated that although higher IMEP was generated at higher boost pressures, the brake mean effective pressure (BMEP) was similar compared to that obtained with lower boost pressures due to higher pumping losses.

Author(s):  
Yifeng Wu ◽  
Rolf D. Reitz

Reactivity Controlled Compression Ignition (RCCI) at engine high load operating conditions is investigated in this study. The effects of EGR and boost pressure on RCCI combustion were studied by using a multi-dimensional computational fluid dynamics (CFD) code. The model was first compared with a previous CFD model, which has been validated against steady-state experimental data of gasoline-diesel RCCI in a multi-cylinder light duty engine. An RCCI piston with a compression ratio of 15:1 was then proposed to improve the combustion and emissions at high load. The simulation results showed that 18 bar indicated mean effective pressure (IMEP) could be achieved with gasoline-diesel RCCI at an EGR rate of 35 % and equivalence ratio of 0.96, while the peak pressure rise rate (PPRR) and engine combustion efficiency could both be controlled at reasonable levels. Simulations using both early and late direct-injection (DI) of diesel fuel showed that RCCI combustion at high load is very sensitive to variations of the exhaust gas recirculation (EGR) amount. Higher IMEP is obtained by using early diesel injection, and it is less sensitive to EGR variation compared to late diesel injection. Reduced unburned hydrocarbon (HC), carbon monoxide (CO), soot and slightly more nitrogen oxides (NOx) emissions were seen for early diesel injection. HC, CO and soot emissions were found to be more sensitive to EGR variation at late diesel injection timings. However, there was little difference in terms of peak pressure, efficiencies, PPRR and phasing under varying EGR rates. The effect of boost pressure on RCCI at high load operating conditions was also studied at different EGR rates. It was found that combustion and emissions were improved, and the sensitivity of the combustion and emission to EGR was reduced with higher boost pressures. In addition, cases with similar combustion phasing and reasonable PPRR were analyzed by using an experimentally validated GT-Power model. The results indicated that although higher IMEP was generated at higher boost pressures, the brake mean effective pressure (BMEP) was similar compared to that obtained with lower boost pressures due to higher pumping losses.


2020 ◽  
pp. 146808742096121
Author(s):  
Bahram Jafari ◽  
Mahdi Seddiq ◽  
Seyyed Mostafa Mirsalim

The present paper aims to assess the impacts of diesel injection timing and two bowl geometries including re-entrant and wide-shallow combustion chambers on the combustion characteristics, emissions formation, and fuel consumption in a reactivity controlled compression ignition diesel engine under low and high load (five and nine bar indicating mean effective pressure) conditions. The results revealed that diesel injection at −60 CA ATDC under low load conditions significantly decreased soot and NOx emissions simultaneously for both piston bowl geometries. The use of the wide-shallow chamber decreased the period of the ignition delay and increased the engine operable load range as a result of more stable combustion under high-load conditions compared to the re-entrant chamber. Moreover, at all diesel injection timings, the indicated specific fuel consumption was decreased by nearly 4.8 and 6.6% under low and high load conditions, respectively when the wide-shallow combustion chamber was used since the heat transfer loss was lower than that of the re-entrant chamber. However, NOx emission under high load conditions at the center of the combustion chamber and more soot emission in the exhaust gas are two disadvantages of the wide-shallow chamber versus the re-entrant combustion chamber.


2021 ◽  
pp. 146808742199652
Author(s):  
Chris A Van Roekel ◽  
David T Montgomery ◽  
Jaswinder Singh ◽  
Daniel B Olsen

Stoichiometric industrial natural gas engines rely on robust design to achieve consumer driven up-time requirements. Key to this design are exhaust components that are able to withstand high combustion temperatures found in this type of natural gas engine. The issue of exhaust component durability can be addressed by making improvements to materials and coatings or decreasing combustion temperatures. Among natural gas engine technologies shown to reduce combustion temperature, dedicated exhaust gas recirculation (EGR) has limited published research. However, due to the high nominal EGR rate it may be a technology useful for decreasing combustion temperature. In previous work by the author, dedicated EGR was implemented on a Caterpillar G3304 stoichiometric natural gas engine. Examination of combustion statistics showed that, in comparison to a conventional stoichiometric natural gas engine, operating with dedicated EGR requires adjustments to the combustion recipe to achieve acceptable engine operation. This work focuses on modifications to the combustion recipe necessary to improve combustion statistics such as coefficient of variance of indicated mean effective pressure (COV of IMEP), cylinder-cylinder indicated mean effective pressure (IMEP), location of 50% mass fraction burned, and 10%–90% mass fraction burn duration. Several engine operating variables were identified to affect these combustion statistics. A response surface method (RSM) optimization was chosen to find engine operating conditions that would result in improved combustion statistics. A third order factorial RSM optimization was sufficient for finding optimized operating conditions at 3.4 bar brake mean effective pressure (BMEP). The results showed that in an engine with a low turbulence combustion chamber, such as a G3304, optimized combustion statistics resulted from a dedicated cylinder lambda of 0.936, spark timing of 45° before top dead center (°bTDC), spark duration of 365 µs, and intake manifold temperature of 62°C. These operating conditions reduced dedicated cylinder COV of IMEP by 10% (absolute) and the difference between average stoichiometric cylinder and dedicated cylinder IMEP to 0.19 bar.


2013 ◽  
Vol 136 (3) ◽  
Author(s):  
A. Kalaisselvane ◽  
G. S. Gunasegarane ◽  
N. Alagumurthy ◽  
K. Palaniradja

Even though the conventional method of supercharging and turbocharging of an internal combustion engine increases the engine specific power output, part of the shaft power developed by the engine is consumed by the superchargers. The control system that is present in both the chargers further complicates the system. This study proposes a novel method of forced induction in a diesel engine by using a jet compressor run by exhaust gas recirculation (EGR). This method apart from increasing the specific power output reduces the NOx formation by the engine due to forced induction. Performance analysis of the jet compressor using exhaust gas as the motive stream and atmospheric air as the propelled stream was carried out. Using the standard available code, the governing equations were solved numerically to get the optimum operating conditions such as exhaust gas pressure, temperature, and flow rate for a three cylinder diesel engine. The dimensions of the jet compressor were determined by solving the energy balance equations obtained from the constant rate momentum change method. Using the commercial software fluent, the performance optimization of jet compressor used for forced induction in a diesel engine was made for different percentage of EGR input and estimated the power output. From the results obtained, a performance map was drawn for the three cylinder diesel engine to get the optimum boost pressure and maximum entrainment ratio for a given percentage of exhaust gas recirculation and power output. Experiments were conducted on a three cylinder diesel engine fitted with a fabricated jet compressor with EGR used for forced induction application. Results obtained from the experiments were in good agreement with the numerical results obtained from fluent analysis.


2017 ◽  
Vol 20 (2) ◽  
pp. 194-202 ◽  
Author(s):  
Kalen R Vos ◽  
Gregory M Shaver ◽  
Xueting Lu ◽  
Cody M Allen ◽  
James McCarthy ◽  
...  

Valve train flexibility enables optimization of the cylinder-manifold gas exchange process across an engine’s torque/speed operating space. This study focuses on the diesel engine fuel economy improvements possible through delayed intake valve closure timing as a means to improve volumetric efficiency at elevated engine speeds via dynamic charging. It is experimentally and analytically demonstrated that intake valve modulation can be employed at high-speed (2200 r/min) and medium-to-high load conditions (12.7 and 7.6 bar brake mean effective pressure) to increase volumetric efficiency. The resulting increase in inducted charge enables higher exhaust gas recirculation fractions without penalizing the air-to-fuel ratio. Higher exhaust gas recirculation fractions allow efficiency improving injection advances without sacrificing NOx. Fuel savings of 1.2% and 1.9% are experimentally demonstrated at 2200 r/min for 12.7 and 7.6 bar brake mean effective pressure operating conditions via this combined strategy of delayed intake valve closure, higher exhaust gas recirculation fractions, and earlier injections.


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