Hybrid Deposition Manufacturing: Design Strategies for Multimaterial Mechanisms Via Three-Dimensional Printing and Material Deposition

2015 ◽  
Vol 7 (2) ◽  
Author(s):  
Raymond R. Ma ◽  
Joseph T. Belter ◽  
Aaron M. Dollar
Keyword(s):  
Three Dimensional ◽  
Layered Manufacturing ◽  
Material Strength ◽  
Design Strategies ◽  
Three Dimensional Printing ◽  
Fused Deposition ◽  
Material Deposition ◽  
Design Options ◽  
Dimensional Printing ◽  
Am Processes

This paper describes a novel fabrication technique called hybrid deposition manufacturing (HDM), which combines additive manufacturing (AM) processes such as fused deposition manufacturing (FDM) with material deposition and embedded components to produce multimaterial parts and systems for robotics, mechatronics, and articulated mechanism applications. AM techniques are used to print both permanent components and sacrificial molds for deposited resins and inserted parts. Design strategies and practical techniques for developing these structures and molds are described, taking into account considerations such as printer resolution, build direction, and printed material strength. The strengths of interfaces between printed and deposited materials commonly used in the authors' implementation of the process are measured to characterize the robustness of the resulting parts. The process is compared to previously documented layered manufacturing methodologies, and the authors present examples of systems produced with the process, including robot fingers, a multimaterial airless tire, and an articulated camera probe. This effort works toward simplifying fabrication and assembly complexity over comparable techniques, leveraging the benefits of AM, and expanding the range of design options for robotic mechanisms.

scholarly journals Influence of the Infill Geometry of 3D-Printed Tablets on Drug Dissolution

2021 ◽  
Vol 5 (1) ◽  
pp. 15
Author(s):  
Nuno Venâncio ◽  
Gabriela G. Pereira ◽  
João F. Pinto ◽  
Ana I. Fernandes
Keyword(s):  
Three Dimensional ◽  
Drug Dissolution ◽  
Fused Deposition Modelling ◽  
Three Dimensional Printing ◽  
Preliminary Results ◽  
Fused Deposition ◽  
3D Printed ◽  
Dimensional Printing ◽  
Hot Melt ◽  
Patient Centric

Patient-centric therapy is especially important in pediatrics and may be attained by three-dimensional printing. Filaments containing 30% w/w of theophylline were produced by hot-melt extrusion and printed using fused deposition modelling to produce tablets. Here, preliminary results evaluating the effect of infill geometry (cross, star, grid) on drug content and release are reported.

scholarly journals 3D-Printed Soft Structure of Polyurethane and Magnetorheological Fluid: A Proof-of-Concept Investigation of its Stiffness Tunability

Micromachines ◽  
2019 ◽  
Vol 10 (10) ◽  
pp. 655 ◽  
Author(s):  
Seong-Woo Hong ◽  
Ji-Young Yoon ◽  
Seong-Hwan Kim ◽  
Sun-Kon Lee ◽  
Yong-Rae Kim ◽  
...  
Keyword(s):  
Fused Deposition Modeling ◽  
Permanent Magnets ◽  
Thermoplastic Polyurethane ◽  
Three Dimensional ◽  
Magnetorheological Fluid ◽  
Three Dimensional Printing ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
3D Printed ◽  
Dimensional Printing

In this study, a soft structure with its stiffness tunable by an external field is proposed. The proposed soft beam structure consists of a skin structure with channels filled with a magnetorheological fluid (MRF). Two specimens of the soft structure are fabricated by three-dimensional printing and fused deposition modeling. In the fabrication, a nozzle is used to obtain channels in the skin of the thermoplastic polyurethane, while another nozzle is used to fill MRF in the channels. The specimens are tested by using a universal tensile machine to evaluate the relationships between the load and deflection under two different conditions, without and with permanent magnets. It is empirically shown that the stiffness of the proposed soft structure can be altered by activating the magnetic field.

Denture flask fabrication using fused deposition modeling three-dimensional printing

2020 ◽  
Vol 64 (2) ◽  
pp. 231-234 ◽  
Author(s):  
Heechul Kim ◽  
Doyun Lee ◽  
Soo Young Lee ◽  
Hongso Yang ◽  
Sang-Won Park ◽  
...  
Keyword(s):  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Three Dimensional Printing ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Dimensional Printing

A Functional Classification Framework for the Conceptual Design of Layered Manufacturing Technologies

2008 ◽  
Author(s):  
Christopher B. Williams ◽  
Farrokh Mistree ◽  
David W. Rosen
Keyword(s):  
Conceptual Design ◽  
Three Dimensional ◽  
Layered Manufacturing ◽  
Functional Classification ◽  
New Classification ◽  
Metal Artifacts ◽  
Three Dimensional Printing ◽  
Classification Framework ◽  
Manufacturing Technologies ◽  
Dimensional Printing

There exist many different layered manufacturing technologies for the realization of prototypes and fully-functional artifacts. Although extremely different in solution principle and embodiment, there exists functional commonality between each technology. This commonality affords the authors an opportunity to propose a new classification framework for layered manufacturing technologies. In addition to using it as a means of classifying existing processes, the authors present the framework as a tool to aid a designer in the conceptual design of new layered manufacturing technologies. The authors close the paper with an example of such an implementation; specifically, the conceptual design of a novel means of obtaining metal artifacts from three-dimensional printing.

Multimaterial printing and characterization for mechanical and surface properties of functionally graded prototype

2019 ◽  
Vol 233 (19-20) ◽  
pp. 6741-6753 ◽  
Author(s):  
Sudhir Kumar ◽  
Rupinder Singh ◽  
TP Singh ◽  
Ajay Batish
Keyword(s):  
Polylactic Acid ◽  
Surface Properties ◽  
Fused Deposition Modeling ◽  
Mechanical Performance ◽  
Three Dimensional ◽  
Surface Hardness ◽  
Functionally Graded ◽  
Three Dimensional Printing ◽  
Fused Deposition ◽  
Dimensional Printing

In this work, an effort has been made for multimaterial three-dimensional printing of functionally graded prototypes of polylactic acid matrix (tensile specimens as per ASTM D638 type IV) followed by characterization of mechanical and surface properties. The work is an extension of previous reported studies on twin-screw extrusion process for the preparation of multimaterial wires as feedstock filaments in possible three-dimensional printing applications. The results of the study suggest that the highest peak strength (46.28 MPa) and break strength (41.65 MPa) was obtained for multimaterial three-dimensional printed samples at infill density 100%, infill angle 45°, and infill speed of 90 mm/s on commercial open source fused deposition modeling setup. Further surface hardness measurements performed on two extreme surfaces (top surface comprising magnetite (Fe3O4)-reinforced polylactic acid and bottom with polylactic acid without any reinforcement) revealed that the hardness for the bottom layer was more than the hardness for the top layer. From fractured surface analysis (using photomicrographs), it has been observed that the three-dimensional printed samples with low infill density resulted into more void formation due to which the performance while mechanical testing was poor in comparison to samples printed with higher infill density. The results are also supported by rendered images of photomicrographs, which revealed that high roughness value of samples printed with low infill density was also one of the reasons for poor mechanical performance of multimaterial three-dimensional printed functionally graded prototypes.

scholarly journals Development of a computer-aided engineering–supported process for the manufacturing of customized orthopaedic devices by three-dimensional printing onto textile surfaces

2020 ◽  
Vol 15 ◽  
pp. 155892502091762
Author(s):  
Dustin Ahrendt ◽  
Arturo Romero Karam
Keyword(s):  
Three Dimensional ◽  
Computer Aided Engineering ◽  
Two Dimensional ◽  
Three Dimensional Printing ◽  
Textile Materials ◽  
Fused Deposition ◽  
Custom Made ◽  
Computer Aided ◽  
Dimensional Printing ◽  
Textile Fabric

Today, additive manufacturing, also called three-dimensional printing, is used for producing prototypes as well as other products for various industrial sectors. Although this technology is already well established in the automotive, aviation and space travel, building, dental and medical sectors, its integration in the textile and ready-made industry is still in progress. At present, there is a lack of specific application scenarios for the combination of three-dimensional printing and textile materials, apart from fashion and shoe design. Hence, this article presents a digital computer-aided engineering–supported process to manufacture customized orthopaedic devices by three-dimensional printing directly onto a textile fabric. State-of-the-art fabrication methods for orthoses are typically labour intensive. The combination of three-dimensional scanning, computer-aided design modelling and three-dimensional printing onto textile materials open up new possibilities for producing custom-made products. After three-dimensional scanning of a patient’s individual body shape, the surface is prepared for constructing the textile pattern cuts by reverse engineering. The transformation of the designed three-dimensional patterns into two-dimensional is software supported. Additional positioning lines in accordance with specific body measurements are transferred onto the two-dimensional pattern cuts, which are then used as the basis for the design of the three-dimensional printed functional elements. Subsequently, the design is saved in STL (Standard Triangulation/Tessellation Language) file format, prepared by slicing and directly printed onto textile pattern cuts by means of fused deposition modelling. The last manufacturing step involves the assembly of the textile fabric. The proposed process is demonstrated by an example application scenario, thus proving its potential for industrial use in the textile and ready-made industry.

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