Heat Transfer in Reacting Cooling Films: Influence and Validation of Combustion Modeling in Numerical Simulations

2015 ◽  
Vol 137 (8) ◽  
Author(s):  
Stephanie Pohl ◽  
Gabriele Frank ◽  
Michael Pfitzner

The demand for increased performance and lower weight of gas turbines gives rise to higher fuel-to-air ratios and a more compact design of the combustion chamber, thereby increasing the potential of fuel escaping unburnt from the combustor. Chemical reactions are likely to occur when the coolant air, used to protect the turbine blades, interacts with the unreacted fuel. Within this work, Reynolds-averaged Navier–Stokes (RANS) simulations of reacting cooling films exposed to high temperature fuel-rich exhaust gases are performed using the commercial computational fluid dynamics (CFD) code ansys fluent and validated against experimental results obtained at the Air Force Research Laboratory in Ohio. The results underline that the choice of the turbulence model has a significant impact on the evolution of the flow field and the mixing effectiveness. The flamelet as well as the equilibrium combustion model is able to predict an adequate distance of the reaction zone normal to the wall. Its thickness, however, is still much smaller and its onset too far upstream as compared to the experimental results. According to the present analysis, the flamelet combustion model applied along with k–ω shear stress transport (SST) or k–ε turbulence model turned out to be an appropriate choice in order to model near wall reacting flows with reasonable prospect of success.

Author(s):  
Stephanie Pohl ◽  
Gabriele Frank ◽  
Michael Pfitzner

The demand for increased performance and lower weight of gas turbines gives rise to higher fuel-to-air ratios and a more compact design of the combustion chamber, thereby increasing the potential of fuel escaping unburnt from the combustor. Chemical reactions are likely to occur when the coolant air, used to protect the turbine blades, interacts with the unreacted fuel. Within this work, RANS simulations of reacting cooling films exposed to high temperature fuel-rich exhaust gases are performed using the commercial CFD code ANSYS Fluent and validated against experimental results obtained at the Air Force Research Laboratory in Ohio. The results underline that the choice of the turbulence model has a significant impact on the evolution of the flow field and the mixing effectiveness. The flamelet as well as the equilibrium combustion model are able to predict an adequate distance of the reaction zone normal to the wall. Its thickness, however, is still much smaller and its onset too far upstream as compared to the experimental results. According to the present analysis the k-ω SST turbulence model applied along with the flamelet combustion model turned out to be an appropriate choice in order to model near wall reacting flows with reasonable prospect of success.


Author(s):  
Hamid Rahmani ◽  
Mojtaba Biglari ◽  
Mohammad Sadegh Valipour ◽  
Kamran Lari

This study was aimed at the numerical and experimental modeling of water flow during collision between water and vertical screw turbine blades with different cross sections (i.e. Darrieus, spoon, and airfoil). ANSYS Fluent was used to model water flow under tidal currents in a flume, and mesh independence was ensured after the selection of appropriate geometry. The collision problem was then solved in the transient state, and results on the momentum and power generated by different inlet velocities and different blade cross sections were analyzed. The findings showed that torque and turbine power increased with increasing inlet velocity. Subsequently, a turbine was experimentally created, with cross sections drawn in the numerical model and tested under the same conditions as that imposed on the model. Installing a multimeter on the turbine enabled the generation of turbine power in different dimensions. The resultant power increased with rising turbine dimensions. After obtaining the numerical and experimental results, the value of the output power of the turbine was validated. The validation indicated a 7% difference in output power between the numerical and experimental results, indicating acceptable accuracy.


2020 ◽  
Vol 35 ◽  
pp. 46-54
Author(s):  
Daniele Twardowski ◽  
Diego Alves de Miranda

With each passing day companies are looking more and more in the initial phase of the project, to understand the phenomena arising, so that in the execution of the project there are no failures, much less when the project is in operation. For this, the numerical simulation has been shown an increasingly efficient tool to assist the engineers and designers of machines and equipment. The Kaplan turbine design requires a high level of engineering expertise combined with a high level of knowledge in fluid mechanics, as poor design of a diffuser fin can lead to disordered turbulent flow which, when mixed with a high pressure drop, can cavitate into turbine blades. The aim of this study is to evaluate different types of diffuser fin profiles in the inlet at Kaplan turbines. For this, numerical computer simulation was used with the aid of the Ansys Fluent software, in which simulations of water flow in a steady state occurred. The software works with the finite volume method for the discretization of the Navier-Stokes equations. The simulations have proved to be efficient in capturing current lines and pointing out the best flow profile in a project, avoiding more complex turbine blade problems.


2018 ◽  
Vol 141 (5) ◽  
Author(s):  
Gabriele Chinello ◽  
Anis Awal Ayati ◽  
Don McGlinchey ◽  
Gijsbert Ooms ◽  
Ruud Henkes

Stratified gas–liquid flow is a flow regime typically encountered in multiphase pipelines. The understanding and modeling of this regime is of engineering importance especially for the oil and gas industry. In this work, simulations have been conducted for stratified air–water flow in pipes. We solved the Reynolds-averaged Navier–Stokes (RANS) equations with the volume of fluid (VOF) method. The aim of this work was to evaluate the performance of the k–ω shear stress transport (SST) turbulence model with and without damping of the turbulence at the gas–liquid interface. Simulation results were compared with some of the latest experimental results found in the literature. A comparison between the simulated velocity and kinetic energy profiles and the experimental results obtained with the particle image velocimetry (PIV) technique was conducted. The characteristics of the interfacial waves were also extracted and compared with the experiments. It is shown that a proper damping of the turbulence close to the interface is needed to obtain agreement with the experimental pressure drop and liquid hold-up. In its current form, however, RANS with the k–ω turbulence model is still not able to give an accurate prediction of the velocity profiles and of the interface waves.


2015 ◽  
Vol 72 (4) ◽  
Author(s):  
Norwazan A. R. ◽  
Mohammad Nazri Mohd. Jaafar

The numerical simulations of swirling turbulent flows in isothermal condition in combustion chamber of burner were investigated. The aim is to characterize the main flow structures and turbulence in a combustor that is relevant to gas turbines. Isothermal flows with different inlet flow velocities were considered to demonstrate the effect of radial velocity. The inlet velocity, Uo is varied from 30 m/s to 60 m/s represent a high Reynolds number up to 3.00 X 105. The swirler was located at the upstream of combustor with the swirl number of 0.895. A numerical study of non-reacting flow in the burner region was performed using ANSYS Fluent. The Reynolds–Averaged Navier–Stokes (RANS) approach method was applied with the standard k-ɛ turbulence equations. The various velocity profiles were different after undergoing the different inlet velocity up to the burner exit. The results of velocity profile showed that the high U0 give better swirling flow patterns.


Author(s):  
Federica Farisco ◽  
Luisa Castellanos ◽  
Jakob Woisetschläger ◽  
Wolfgang Sanz

Lean premixed combustion technology became state of the art in recent heavy-duty gas turbines and aeroengines. In combustion chambers operating under fuel-lean conditions, unsteady heat release can augment pressure amplitudes, resulting in component engine damages. In order to achieve deeper knowledge concerning combustion instabilities, it is necessary to analyze in detail combustion processes. The current study supports this by conducting a numerical investigation of combustion in a premixed swirl-stabilized methane burner with operating conditions taken from experimental data that were recently published. It is a follow-up of a previous paper from Farisco et al., 2019 where a different combustion configuration was studied. The commercial code ANSYS Fluent has been used with the aim to perform steady and transient calculations via Large Eddy Simulation (LES) of the current confined methane combustor. A validation of the numerical data has been performed against the available experiments. In this study, the numerical temperature profiles have been compared with the measurements. The heat release parameter has been experimentally and numerically estimated in order to point out the position of the main reaction zone. Several turbulence and combustion models have been investigated with the aim to come into accord with the experiments. The outcome showed that the combustion model Flamelet Generated Manifold (FGM) with the k-ω turbulence model was able to correctly simulate flame lift-off.


Author(s):  
S. P. Bhat ◽  
R. K. Sullerey

The selection of a turbulence model for a problem is not trivial and has to be done systematically after comparison of various models with experimental data. It is a well known fact that there is no such turbulence model which fits all problems ([3], [13]). The flow in S-duct diffuser is a very complex one where both separation and secondary flow coexist. Previous work by the author on CFD analysis of S-duct diffuser was done using k-ε-Standard model [1], however it has been seen that choosing other turbulence model may result in better capturing of the physics in such a problem. Also flow control, to reduce energy losses, is achieved using a technique called Zero Net Mass Flow (ZNMF), in which suction and vortex generation jets (VGJ) are combined and positioned at optimum location. A proper turbulence model has to be chosen for capturing these phenomena effectively. Extensive experimental data is available on this problem and ZNMF technique from previous work done by one of the authors which is used for validating the CFD results. Here the focus is on choosing the best turbulence model for the S-duct diffuser. Numerical (CFD) analysis is carried out using Ansys Fluent 13.0 with six turbulence models for the geometry with (ZNMF) and without (Bare duct) flow control and then compared with the experimental results. The turbulence models used are Spalart-Allmaras, three variants of k-ε – Standard, RNG and Realizable and two variants of k-ω – Standard and SST model. All the parameters of comparison are non-dimensionalized using the free stream properties, so that the results are applicable to a wider range of problems. This work is limited to incompressible flow analysis, as the experimental data is only available for low Mach number flows. Comparison of all these models clearly shows that results obtained using k-ω-SST model are very comparable to the experimental results for the bare duct (without flow control) and flow controlled duct both in terms of distribution of properties and aggregate results. Compressible flow analysis can be attempted to achieve reliable results in future with ZNMF using the best turbulence model based on this study.


2015 ◽  
Vol 769 ◽  
pp. 229-234
Author(s):  
Juraj Jr. Kralik

The pressure coefficients on duo-pitched roofs of separated buildings are well described by several standards. Nowadays, there are various commercial or non-commercial programs which can predict the pressure coefficients. However, the most accurate method is to perform a wind tunnel test. The aim of this paper is to simulate the airflow over a gable roof with different elevations under ANSYS Fluent 14.0 program. Examined elevations of the gable roof are 5°, 15° and 30°. Classical two equation k-ε turbulence models based on Reynolds Averaged Navier-Stokes (RANS) equations simulation were performed. Performance of each turbulence model with the increasing angel of the roof was compared.


Fluids ◽  
2021 ◽  
Vol 6 (12) ◽  
pp. 462
Author(s):  
Halit Kutkan ◽  
Joel Guerrero

Hereafter, we used the Algebraic Flame Surface Wrinkling (AFSW) model to conduct numerical simulations of the Paul Scherrer Institute (PSI) high-pressure, turbulent premixed Bunsen flame experiments. We implemented the AFSW model in OpenFOAM and in Ansys Fluent, and we compared the outcome of both solvers against the experimental results. We also highlight the differences between both solvers. All the simulations were performed using a two-dimensional axisymmetric model with the standard k−ϵ turbulence model with wall functions. Two different fuel/air mixtures were studied, namely, a 100%CH4 volumetric ratio and a 60%CH4+ 40%H2 volumetric ratio. The thermophysical and transport properties of the mixture were calculated as a function of temperature using the library Cantera (open-source suite of tools for problems involving chemical kinetics, thermodynamics, and transport processes), together with the GRI-Mech 3.0 chemical mechanism. It was found that the outcome of the AFSW model implemented in both solvers was in good agreement with the experimental results, quantitatively and qualitatively speaking. Further assessment of the results showed that, as much as the chemistry, the turbulence model and turbulent boundary/initial conditions significantly impact the flame shape and height.


Author(s):  
Paul Pixner ◽  
Werner Krebs ◽  
Bernd Prade

One of the greatest challenges in modern gas turbine engineering is to optimize the combustion system for the reduction of emissions. For better understanding of combustion systems and hence having the possibility of systematic innovation of gas turbine combustion systems, a permanent improvement of design tools is essential. Demonstrated here is the use of an advanced combustion model — the INTRINSIC LOW DIMENSIONAL MANIFOLD (ILDM) approach — in Computational Flow Dynamics (CFD) analysis. In the past, chemical kinetic models used in CFD-calculations were based on empirical parameters and so called “global mechanisms” which are in fact “local” models and can be used only when modeling one operating point of the gas turbine combustion system. The scope of the integration of the ILDM approach into CFD is the use of a generalized approach for modeling chemical kinetics in CFD. Turbulence-chemistry interaction is considered by a presumed Probability Density Function (PDF) approach. The benefit of this method is a realistic prediction of all relevant flame characteristics e.g. piloting of premixed flames. This offers the possibility to integrate the whole combustion modeling tool in an overall emission prevention strategy. This work here will present the results of applying this new approach to an atmosperic test rig and first validation results.


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