Integrated Design and Multi-objective Optimization of a Single Stage Heat-Pump Turbocompressor

2015 ◽  
Vol 137 (7) ◽  
Author(s):  
J. Schiffmann

Small-scale turbomachines in domestic heat pumps reach high efficiency and provide oil-free solutions, which improve heat-exchanger performance and offer major advantages in the design of advanced thermodynamic cycles. An appropriate turbocompressor for domestic air based heat pumps requires the ability to operate on a wide range of inlet pressure, pressure ratios, and mass flows, confronting the designer with the necessity to compromise between range and efficiency. Further, the design of small-scale direct driven turbomachines is a complex and interdisciplinary task. Textbook design procedures propose to split such systems into subcomponents and to design and optimize each element individually. This common procedure, however, tends to neglect the interactions between the different components leading to suboptimal solutions. The author proposes an approach based on the integrated philosophy for designing and optimizing gas bearing supported, direct driven turbocompressors for applications with challenging requirements with regards to operation range and efficiency. Using experimentally validated reduced order models for the different components an integrated model of the compressor is implemented and the optimum system found via multi-objective optimization. It is shown that compared to standard design procedures, the integrated approach yields an increase of the seasonal compressor efficiency of more than 12 points. Further, a design optimization based sensitivity analysis allows to investigate the influence of design constraints determined prior to optimization such as impeller surface roughness, rotor material, and impeller force. A relaxation of these constrains yields additional room for improvement. Reduced impeller force improves efficiency due to a smaller thrust bearing mainly, whereas a lighter rotor material improves rotordynamic performance. A hydraulically smoother impeller surface improves the overall efficiency considerably by reducing aerodynamic losses. A combination of the relaxation of the three design constraints yields an additional improvement of six points compared to the original optimization process. The integrated design and optimization procedure implemented in the case of a complex design problem thus clearly shows its advantages compared to traditional design methods by allowing a truly exhaustive search for optimum solutions throughout the complete design space. It can be used for both design optimization and for design analysis.

Author(s):  
J. Schiffmann

Small scale turbomachines in domestic heat pumps reach high efficiency and provide oil-free solutions which improve heat-exchanger performance and offer major advantages in the design of advanced thermodynamic cycles. An appropriate turbocompressor for domestic air based heat pumps requires the ability to operate on a wide range of inlet pressure, pressure ratios and mass flows, confronting the designer with the necessity to compromise between range and efficiency. Further the design of small-scale direct driven turbomachines is a complex and interdisciplinary task. Textbook design procedures propose to split such systems into subcomponents and to design and optimize each element individually. This common procedure, however, tends to neglect the interactions between the different components leading to suboptimal solutions. The authors propose an approach based on the integrated philosophy for designing and optimizing gas bearing supported, direct driven turbocompressors for applications with challenging requirements with regards to operation range and efficiency. Using previously validated reduced order models for the different components an integrated model of the compressor is implemented and the optimum system found via multi-objective optimization. It is shown that compared to standard design procedure the integrated approach yields an increase of the seasonal compressor efficiency of more than 12 points. Further a design optimization based sensitivity analysis allows to investigate the influence of design constraints determined prior to optimization such as impeller surface roughness, rotor material and impeller force. A relaxation of these constrains yields additional room for improvement. Reduced impeller force improves efficiency due to a smaller thrust bearing mainly, whereas a lighter rotor material improves rotordynamic performance. A hydraulically smoother impeller surface improves the overall efficiency considerably by reducing aerodynamic losses. A combination of the relaxation of the 3 design constraints yields an additional improvement of 6 points compared to the original optimization process. The integrated design and optimization procedure implemented in the case of a complex design problem thus clearly shows its advantages compared to traditional design methods by allowing a truly exhaustive search for optimum solutions throughout the complete design space. It can be used for both design optimization and for design analysis.


2021 ◽  
Vol 13 (10) ◽  
pp. 5550
Author(s):  
Aleksander A. Kondratenko ◽  
Martin Bergström ◽  
Aleksander Reutskii ◽  
Pentti Kujala

This article presents a new holistic multi-objective design approach for the optimization of Arctic Offshore Supply Vessels (OSVs) for cost- and eco-efficiency. The approach is intended to be used in the conceptual design phase of an Arctic OSV. It includes (a) a parametric design model of an Arctic OSV, (b) performance assessment models for independently operating and icebreaker-assisted Arctic OSVs, and (c) a novel adaptation of the Artificial Bee Colony (ABC) algorithm for multi-objective optimization of Arctic OSVs. To demonstrate the feasibility and viability of the proposed optimization approach, a series of case studies covering a wide range of operating scenarios are carried out. The results of the case studies indicate that the consideration of icebreaker assistance significantly extends the feasible design space of Arctic OSVs, enabling solutions with improved energy- and cost-efficiency. The results further indicate that the optimal amount of icebreaking assistance and optimal vessel speed differs for different vessels, highlighting the motivation for holistic design optimization. The applied adaptation of the ABC algorithm proved to be well suited and efficient for the multi-objective optimization problem considered.


2021 ◽  
Vol 9 (5) ◽  
pp. 478
Author(s):  
Hao Chen ◽  
Weikun Li ◽  
Weicheng Cui ◽  
Ping Yang ◽  
Linke Chen

Biomimetic robotic fish systems have attracted huge attention due to the advantages of flexibility and adaptability. They are typically complex systems that involve many disciplines. The design of robotic fish is a multi-objective multidisciplinary design optimization problem. However, the research on the design optimization of robotic fish is rare. In this paper, by combining an efficient multidisciplinary design optimization approach and a novel multi-objective optimization algorithm, a multi-objective multidisciplinary design optimization (MMDO) strategy named IDF-DMOEOA is proposed for the conceptual design of a three-joint robotic fish system. In the proposed IDF-DMOEOA strategy, the individual discipline feasible (IDF) approach is adopted. A novel multi-objective optimization algorithm, disruption-based multi-objective equilibrium optimization algorithm (DMOEOA), is utilized as the optimizer. The proposed MMDO strategy is first applied to the design optimization of the robotic fish system, and the robotic fish system is decomposed into four disciplines: hydrodynamics, propulsion, weight and equilibrium, and energy. The computational fluid dynamics (CFD) method is employed to predict the robotic fish’s hydrodynamics characteristics, and the backpropagation neural network is adopted as the surrogate model to reduce the CFD method’s computational expense. The optimization results indicate that the optimized robotic fish shows better performance than the initial design, proving the proposed IDF-DMOEOA strategy’s effectiveness.


2018 ◽  
Vol 140 (7) ◽  
Author(s):  
J. M. Hamel ◽  
Devin Allphin ◽  
Joshua Elroy

A system-level computational model of a recently patented and prototyped novel steam engine technology was developed from first principles for the express purpose of performing design optimization studies for the engine's inventors. The developed system model consists of numerous submodels including a flow model of the intake process, a dynamic model of the intake valve response, a pressure model of the engine cylinder, a kinematic model of the engine piston, and an output model that determines engine performance parameters. A crank-angle discretization strategy was employed to capture the performance of engine throughout a full cycle of operation, thus requiring all engine design submodels to be evaluated at each crank angle of interest. To produce a system model with sufficient computational speed to be useful within optimization algorithms, which must exercise the system level model repeatedly, various simplifying assumptions and modeling approximations were utilized. The model was tested by performing a series of multi-objective design optimization case studies using the geometry and operating conditions of the prototype engine as a baseline. The results produced were determined to properly capture the fundamental behavior of the engine as observed in the operation of the prototype and demonstrated that the design of engine technology could be improved over the baseline using the developed computational model. Furthermore, the results of this study demonstrate the applicability of using a multi-objective optimization-driven approach to conduct conceptual design efforts for various engine system technologies.


Author(s):  
Jesper Kristensen ◽  
You Ling ◽  
Isaac Asher ◽  
Liping Wang

Adaptive sampling methods have been used to build accurate meta-models across large design spaces from which engineers can explore data trends, investigate optimal designs, study the sensitivity of objectives on the modeling design features, etc. For global design optimization applications, adaptive sampling methods need to be extended to sample more efficiently near the optimal domains of the design space (i.e., the Pareto front/frontier in multi-objective optimization). Expected Improvement (EI) methods have been shown to be efficient to solve design optimization problems using meta-models by incorporating prediction uncertainty. In this paper, a set of state-of-the-art methods (hypervolume EI method and centroid EI method) are presented and implemented for selecting sampling points for multi-objective optimizations. The classical hypervolume EI method uses hyperrectangles to represent the Pareto front, which shows undesirable behavior at the tails of the Pareto front. This issue is addressed utilizing the concepts from physical programming to shape the Pareto front. The modified hypervolume EI method can be extended to increase local Pareto front accuracy in any area identified by an engineer, and this method can be applied to Pareto frontiers of any shape. A novel hypervolume EI method is also developed that does not rely on the assumption of hyperrectangles, but instead assumes the Pareto frontier can be represented by a convex hull. The method exploits fast methods for convex hull construction and numerical integration, and results in a Pareto front shape that is desired in many practical applications. Various performance metrics are defined in order to quantitatively compare and discuss all methods applied to a particular 2D optimization problem from the literature. The modified hypervolume EI methods lead to dramatic resource savings while improving the predictive capabilities near the optimal objective values.


Author(s):  
Chunyan Bao ◽  
Liang-Wu Cai

The various optimization schemes have been recently shown to be a capable tool for designing acoustic cloaks based on Cummer-Schurig prescription without requiring material singularity. However, when using an optimization scheme to optimize a cloak at one specified frequency, sometimes it is observed that the cloaking effect deteriorate at other frequencies. This paper explores the use of multi-objective optimization approach such that the cloaking performance is maintained over a wide range of frequencies. Two examples are presented. The first cloak is comprised of all aocustic layers, and the second cloak is comprised of a mixture of acoustic and elastic layers. The results show the effectiveness of the multi-objective optimization approach on maintaining cloaking performance over a specified frequency range.


2012 ◽  
Vol 184-185 ◽  
pp. 565-569 ◽  
Author(s):  
Peng Xing Yi ◽  
Li Jian Dong ◽  
Yuan Xin Chen

In order to improve the reliability of a planet carrier, a simulation method based on multi-objective design optimization was developed in this paper. The objective of the method was to reduce the stress concentration, the deformation, and the quality of the planet carrier by optimizing the structure dimension. A parametric finite element model, which enables a good understanding of how the parameters affect the reliability of planet carrier, was established and simulated by ANSYS-WORKBENCH. The efficiency of the design optimization was improved by using a polynomials response surface to approximate the results of finite element analysis and a screening algorithm to determine the direction of optimization. Furthermore, the multi-objective optimization was capable of finding the global minimum results in the use of the minimum principle on the response surface. Computer simulation was carried out to verify the validity of the presented optimization method, by which the quality and the stability of the planet carrier were significantly reduced and improved, respectively. The methodology described in this paper can be effectively used to improve the reliability of planet carrier.


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