A Parametric Study on Laser Welding of Magnesium Alloy AZ31 by a Fiber Laser

Author(s):  
Neil S. Bailey ◽  
Wenda Tan ◽  
Yung C. Shin

Laser welding of wrought magnesium alloy has been investigated through experimentation and simulation. Laser butt welds and laser lap welds were performed on 2.0 mm thick magnesium alloy AZ31 plates using a 1 kW fiber laser and shielded with argon gas. The effects of laser power and welding speed on weld geometry and microstructure were investigated. Tensile tests were performed to verify weld quality. Through experimentation, a novel processing map was created, which gives the ranges of operating parameters of laser power and welding speed that resulted in viable, defect-free welds. Numerical simulations were performed to predict the weld pool geometry and keyhole stability, and resultant microstructures are shown to be in good agreement with experimental results.

2014 ◽  
Author(s):  
Neil S. Bailey ◽  
Wenda Tan ◽  
Yung C. Shin

Laser welding of wrought magnesium alloy has been investigated through experimentation and simulation. Laser butt welds and laser lap welds were performed on 2.0 mm thick magnesium alloy AZ31 plates using a 1 kW fiber laser and shielded with argon gas. The effects of laser power and welding speed on weld geometry and microstructure were investigated. Through experimentation, the ranges of operating parameters for laser power and welding speed which resulted in viable, defect-free welds were found and reported. Simulations were carried out to predict the weld pool geometry and resultant microstructure and are shown to be in good agreement with experimental results.


2008 ◽  
Vol 580-582 ◽  
pp. 479-482 ◽  
Author(s):  
Yuji Sakai ◽  
Kazuhiro Nakata ◽  
Takuya Tsumura ◽  
Mitsuji Ueda ◽  
Tomoyuki Ueyama ◽  
...  

Noncombustible magnesium alloy AMC602 (Mg-6mass%Al-2mass%Ca) extruded sheet of 2.0mm thickness was successfully welded using a fiber laser welding process at welding speed of 10m/min at 3kW laser power. Tensile strength of the welded joint was about 82 to 88% of that of the base metal. Vickers hardness, tensile strength and micro structural properties are also discussed.


2006 ◽  
Vol 15-17 ◽  
pp. 467-472 ◽  
Author(s):  
Jie Xing ◽  
Xu Yue Yang ◽  
Hiromi Miura ◽  
Taku Sakai

Low temperature superplasticity (LTSP) was studied in a fine-grained magnesium alloy AZ31 which was processed by multi-directional forging (MDF) under decreasing temperature conditions. Tensile specimens were cut from MDFed Mg alloy parallel to the final compression axis (CA), and the tensile axis perpendicular to the CA. Tensile tests was carried out at temperatures from 393K to 473K and at various strain rates. Superplasticity appears even at a low temperature of 393K with a stress exponent (n) of about 0.56 and a total elongation of 370%. The relative large stress exponent can be connected with grain coarsening taking place during deformation. The initial texture hardly takes place during deformation. This suggests that grain rotation does not occur during superplasticcity.


2016 ◽  
Vol 701 ◽  
pp. 182-186 ◽  
Author(s):  
Shamini Janasekaran ◽  
Ai Wen Tan ◽  
Farazila Yusof ◽  
Mohd Hamdi Abdul Shukor

Dissimilar aluminum alloys, AA2024-0 and AA7075-T6 were laser welded on both sides in a T-joint configuration using a low power fiber laser. The effect of welding speed (9, 12, 15, 18 and 21 mm/s) on weldability was evaluated at laser power of 270W with argon gas as the shielding gas. The sample welding angle was fixed at 45° with an interval of 180 seconds between each welding pass. Macrograph observations revealed that full penetration with pore free weld of these dissimilar joint was obtained at the laser parameters of 270 W and 9 mm/s, suggesting that lower welding speed is preferred during low power laser welding.


2011 ◽  
Vol 686 ◽  
pp. 151-156
Author(s):  
Xing Pin Chen ◽  
Rui Xiao ◽  
Can Sun ◽  
Zhen Xia Lin ◽  
Qing Liu

This work focused on the grain refinement and investigation its effect on the microstructural evolution and mechanical properties. The magnesium alloy AZ31 sheet was processed by repeated cold rolling and recrystallized annealing. From the experimental works, the fine and equiaxed grains with less than 5 μm were achieved. It was found that for annealing at temperatures in the range of 523–673K, sample was fully recrystallized less than 30 minutes and after that the growth of the recrystallized grains is slight. Finally, the tensile tests were carried out to analyze the changes in the strength and fracture elongation.


2007 ◽  
Vol 546-549 ◽  
pp. 333-336 ◽  
Author(s):  
Shi Hong Zhang ◽  
Li Mei Ren ◽  
Li Xin Zhou ◽  
Yong Chao Xu ◽  
G. Palumbo ◽  
...  

In the present study, warm hydroforming of cell phone cases with magnesium alloy AZ31 sheets was investigated. Fine-grained magnesium alloy sheets were prepared by cross rolling. And the tensile tests were first conducted in order to determine the proper forming temperature. The results showed that the most suitable temperature range appears to be 150-200°C. At last, the magnesium alloy cell phone cases characterized with the small round radius of all edges were formed successfully at 170°C with the low punch velocity and the maximum pressure not less than 5MPa.


2014 ◽  
Vol 9 (2) ◽  
pp. 249-257
Author(s):  
Chuanxing Li ◽  
Yanling Zhang ◽  
Dong Chen ◽  
Guangfeng Duan ◽  
Zhenyin Liu ◽  
...  

2021 ◽  
Vol 807 ◽  
pp. 140821
Author(s):  
Kai Zhang ◽  
Zhutao Shao ◽  
Christopher S. Daniel ◽  
Mark Turski ◽  
Catalin Pruncu ◽  
...  

Author(s):  
Kenneth J. Tam ◽  
Matthew W. Vaughan ◽  
Luming Shen ◽  
Marko Knezevic ◽  
Ibrahim Karaman ◽  
...  

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